Kerone’s Ethanol Recovery Plant from Sugarcane is a specialized industrial system designed to extract and purify ethanol from sugarcane juice, molasses, and bagasse through advanced fermentation, distillation, and dehydration processes. Sugarcane is one of the most efficient feedstocks for bio-ethanol production due to its high sucrose content and abundant availability in tropical and subtropical regions. Kerone’s plant integrates multi-effect evaporators, continuous fermenters, and molecular sieve dehydration units to deliver fuel-grade ethanol (99.9% purity) with maximum energy efficiency and minimum waste generation. The plant is engineered for scalability, allowing both small cooperative distilleries and large industrial facilities to benefit from optimized sugar-to-ethanol conversion ratios and minimal effluent discharge.
KERONE has strong technical expertise in process and mechanical design, along with manufacturing capabilities for plants of various capacities for Rectified Spirit (RS), Extra Neutral Alcohol (ENA), and Anhydrous Alcohol (AA), also known as Fuel Ethanol or Molecular Sieve Ethanol. Our plant capacities range from 10 KL per day to 1250 KL per day.
We utilize spent wash boilers where effluent is used as fuel in the boiler. A back-pressure steam turbine is employed to generate electricity required for plant operation. Steam exiting the turbine is effectively utilized in the distillation and evaporation systems, and condensate after polishing is reused in the boiler, ensuring optimal energy efficiency.
Spent wash generated as effluent is concentrated in a Multiple Effect Evaporator (MEE) system. The concentrated spent wash is then burnt in the boiler as fuel along with bagasse or coal, ensuring no external discharge. This integrated approach makes our distilleries Zero Liquid Discharge (ZLD) plants.
Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.
Continuous tracking of process parameters with instant adjustments.
Intelligent fault detection to prevent failures before they occur.
Dynamic tuning of operations for maximum output and efficiency.
Unified access to real-time insights and performance trends.
Smarter utilization of energy to cut costs and reduce waste.
Encrypted data flow with seamless integration across plant systems.
Peru
Chile
Argentina
Mexico
Colombia
Brazil
USA
Canada
United Kingdom
France
Germany
Spain
Italy
Netherlands
Sweden
Switzerland
Poland
Portugal
Ireland
Czechia
Romania
Hungary
Austria
Greece
Kazakhstan
Uzbekistan
Turkmenistan
Algeria
Egypt
Nigeria
Kenya
South Africa
Saudi Arabia
UAE
Israel
Russia
India
China
Japan
South Korea
Thailand
Vietnam
Malaysia
Singapore
Indonesia
Philippines
Australia
New Zealand
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Kerone’s custom-designed heating and processing solutions are built to meet the demands of your growing operations. Whether you’re upgrading equipment, expanding production, or need a tailor-made solution
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