Rotary Calciner, Batch Type Calciner, Rotary Retort Furnace, Mumbai, India

Rotary Calciner

Kerone Engineering Solutions Ltd. is a leading company in the provision of advanced industrial heating, drying, and process solutions of engineering globally. Having more than 50 years of expertise, we are experts in designing, producing, and delivering custom-made, state-of-the-art systems to meet the ever-changing requirements of the industries across the globe.

We have been involved in engineering excellence, sustainability, digitalization, and technological innovation to become a reliable collaborator whose business partners are in various industries. Kerone will implement Artificial Intelligence (AI), Machine Learning (ML), and Internet of Things (IoT) technologies in our systems to ensure smarter automation, real-time monitoring, predictive maintenance, and process optimization that is data-driven, thus enabling our clients to be more productive, efficient, and reliable.

The Kerone systems are designed to meet Industry 4.0, which leverages AI-powered analytics and IoT connections to provide clients with data insights and intelligent automation to manufacture next-generation products.

Rotary calciners, also generally called indirect kilns, are utilized in various calcination operations where exhaust gases must be minimized, when processing finely divided solids, or where temperature must be tightly controlled along the length of the kiln.

A calciner is comprised of a rotating drum inside a furnace, which is externally heated. Unlike direct- fired kilns, which use direct contact between the material and process gas to carry out processing, in a calciner, heat is transferred from the shell of the externally heated kiln to the bed of material through radiation.

KERONE offers a unique testing facility where we utilize batch and continuous pilot equipment to simulate manufacturing conditions, allowing us to test small samples of your material under various conditions and develop a process around the unique requirements of your material. Specifically, we offer a direct batch kiln, circular batch kiln, direct continuous kiln, and indirect continuous kiln.

The batch and pilot direct-fired equipment can be configured to include the following: combustion chamber, afterburner, Baghouse, quench chamber, and wet scrubber.

Applications
  • Activated Carbon
  • Alumina
  • Biochar
  • Catalyst Preparation & Activation
  • Charcoal Production & Activation
  • Electronic Waste
  • Glass Materials
  • Kaolin
  • Petroleum Coke
  • Phosphate Ore
  • Pigments
  • Plastics Processing
  • Precious Metals
  • Proppants
  • Reduction Roasting
  • Silica
  • Specialty Chemicals
  • Technical Ceramics
  • Thermal Desorption of Organic Impurities or Hazardous Wastes
  • Tire Pyrolysis
  • Waste Lime Sludge