Coating & Surface Engineering Plants

Home > Product > Coating and Impregnation Plant

Introduction

Kerone’s Coating and Impregnation Plants are engineered for high-performance surface treatment, substrate enhancement, and controlled deposition of coatings on flexible and rigid materials. With more than 50 years of industrial experience, Kerone delivers systems that offer uniform coating, deep impregnation, and consistent material performance across diverse industries.

Coating and impregnation has increased its demand in market over time, Coating is a method of applying a coat of a liquid on a solid material by way of absorption. Coating also used for applying a fine powdered coat on the solid core using a liquid sticker kind of approach. Often the solid material is coated to protect it from the dust, chemical reaction, slightly thickening the material; it also results in the increase in the life of material. Impregnation is also achieved by the similar kind of process that is followed for coating and the equipment used. Impregnation is to convert the liquid into solid granules; it dries out the liquid content the solid granule structure left behind. With a suitable formulation this can be used to deliver a liquid active material that can be released on application. Impregnation is useful for getting a solid granule from a liquid active.

Why Choose Kerone Coating and Impregnation Plant

We at KERONE design and manufacture various types of coating and impregnation dyers, as the dryer is most critical to achieve best and efficient result hence we take all the precision and design with the care to avail the best possible result in coating and impregnation plant. We design and built solution for various type of coating
Designed with robust engineering and automation, these plants ensure controlled coating thickness, superior material bonding, and efficient chemical utilization. Each plant is tailored to resin type, substrate characteristics, line speed, and application method.

Types and Features of Coating and Impregnation Plant

Kerone offers complete coating and impregnation lines, including resin baths, drying sections, curing chambers, and precision rollers. These systems support materials like paper, fabrics, foils, films, fiberglass, carbon fiber, non-woven, and technical textiles.

Application of Coating Plant:

  • PVC / Polyurethane coating for manufacturing synthetic leather
  • Silicon coating on paper
  • Emery coating on paper / cloth (coated abrasive manufacturing plant)
  • Manufacturing of fax paper / thermal paper
  • Manufacturing of carbonless paper
  • Copper and aluminum foil coating on various materials
  • Lead coating on M.S. foil
  • Coating dryer for special coating on plastic
  • Bitumen coating on paper
  • Teflon coating on glass cloth to strengthen the glass

Key Features

  • Uniform coating thickness with precise control
  • Customizable resin baths and deposition systems
  • Automated tension control for continuous operations
  • Energy-efficient heating, drying, and curing zones
  • Designed for solvent-based, water-based, and resin formulations
  • High-speed production with minimal material waste
  • Modular design for flexible plant expansion
  • Advanced monitoring and control systems

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Coating and Impregnation Plant

Kerone Coating and Impregnation Plant are suitable for:
    • Electrical insulation materials
    • Industrial laminates and composites
    • Packaging films and foils
    • Fiberglass & technical textiles
    • Adhesive, resin, and polymer impregnation
    • Decorative and protective coating lines
Kerone’s Coating and Impregnation Plants deliver consistent, high-quality coated materials with excellent process reliability. With modular engineering and automation, Kerone ensures optimal coating efficiency and long-term production performance.

Seamless Export Connections Global & Local

Our Global Footprint in Industrial Excellence

Delivering world-class industrial and process solutions across countries with precision, innovation, and reliability.

PeruPeru
ChileChile
ArgentinaArgentina
MexicoMexico
ColombiaColombia
BrazilBrazil
USAUSA
CanadaCanada
United KingdomUnited Kingdom
FranceFrance
GermanyGermany
SpainSpain
ItalyItaly
NetherlandsNetherlands
SwedenSweden
SwitzerlandSwitzerland
PolandPoland
PortugalPortugal
IrelandIreland
CzechiaCzechia
RomaniaRomania
HungaryHungary
AustriaAustria
GreeceGreece
KazakhstanKazakhstan
UzbekistanUzbekistan
TurkmenistanTurkmenistan
AlgeriaAlgeria
EgyptEgypt
NigeriaNigeria
KenyaKenya
South AfricaSouth Africa
Saudi ArabiaSaudi Arabia
UAEUAE
IsraelIsrael
RussiaRussia
IndiaIndia
ChinaChina
JapanJapan
South KoreaSouth Korea
ThailandThailand
VietnamVietnam
MalaysiaMalaysia
SingaporeSingapore
IndonesiaIndonesia
PhilippinesPhilippines
AustraliaAustralia
New ZealandNew Zealand

Pan-India Presence. Local Expertise.

Raipur
Bilaspur
Panaji
Vasco da Gama
Gandhinagar
Ahmedabad
Surat
Chandigarh
Gurgaon
Shimla
Manali
Bengaluru
Mysore
Kochi
Pune
Mumbai
Thane
Navi Mumbai
Hyderabad
Chennai
Coimbatore
Kolkata
Lucknow
Jaipur
Udaipur
Jodhpur
Dehradun
Haridwar
Bhubaneswar

Product Gallery

Frequently Asked Questions (FAQ)

  • Kerone systems support a wide range of substrates including paper, foils, fabrics, films, fiberglass, carbon fibre, non-woven, and technical textiles.

Get Expert Assistance

India flag +91
No countries found.

✓ Thank you! We will get back to you shortly.

Get a Custom Quote Today

Kerone’s custom-designed heating and processing solutions are built to meet the demands of your growing operations. Whether you’re upgrading equipment, expanding production, or need a tailor-made solution

Contact Us

India flag +91

Inquiry Received!

Thank you for reaching out. Our team will contact you within 24 hours.