Industrial Drying & Dehydration Systems

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Tray Dryers

Introduction

Kerone brings over 50 years of experience in designing high-performance tray dryers for a wide range of industrial and commercial applications. Built with advanced heat transfer mechanisms and automated controls, Kerone’s tray dryers are engineered to deliver optimal drying performance while maintaining product integrity.
Vacuum Dryers are among the most important and versatile pieces of process equipment in modern manufacturing, enabling industries from pharmaceuticals to electronics to safely and efficiently dry their most sensitive and valuable products. The ability to dry at low temperatures under controlled atmospheric conditions without oxygen exposure provides product quality and safety benefits that no other drying technology can fully replicate. Kerone’s comprehensive range of vacuum drying solutions, encompassing all major vacuum dryer configurations and scales, positions the company as a one-stop source for vacuum drying expertise and equipment.

Why Choose Kerone Tray Dryers

Kerone’s tray dryers are known for their quality, durability, and energy optimization. Each unit is engineered to meet specific process needs, ensuring reduced drying times, higher throughput, and superior quality output. The systems integrate innovative heating technologies, allowing maximum efficiency with minimal energy loss.
Tray Dryers are used for drying in conventional process and delivers the best result. It is constructed as double walled cabinet having one to two doors. High density fiber glass wool insulating material is filled between the gaps of two walls to avoid heat transfer. The doors are provided with gasket and the stainless steel trays are placed on the movable trolleys.

Types and Features of Tray Dryers

Kerone offers multiple models and configurations of tray dryers, such as batch, continuous, and hybrid types. Depending on material and industry requirements, the dryers are designed with advanced temperature control systems, airflow regulation, and automated safety features. They can handle a wide range of materials, from agricultural produce and chemicals to pharmaceuticals and industrial powders, offering flexible performance under varying process conditions.

Air Circulation System

The air circulation is provided by dynamically placed axial flow type blower fans inside the drying chamber during the process. The special blower design maintains homogeneous air circulation to ensure uniform air current over the entire charge loaded in the trolley inside the dryer.

The working of the motor is indicated by indicator lamps provided on the control panel.

Cabinet Construction

12 / 24 / 48 / 96 trays capacity models available.
Constructed using MS angle frame with double wall structure.
Standard and GMP models available.
Internal and external finish options: SS 304 / SS 316 / MS.

Capacity Options

6 Trays
12 Trays
24 Trays
48 Trays
96 Trays
192 Trays

Tray Specifications

Manufactured from 1.6 mm SS 304 sheets.
Dimensions: 32″ x 16″ x 1¼”.
Rounded corners with mirror finish inside and outside.
SS 316 quality available on demand.

Racks and Trolleys

Racks provided inside the dryer for tray placement.
Fixed type racks for 12 & 24 trays models.
Movable racks with wheels for 48 & 96 trays models.
Racks slide smoothly in and out of the dryer.
Additional SS trolley for outside movement available on request.

Control Panel

The dryer is equipped with a pre-wired control panel consisting of:

Digital Temperature Indicator
Process Timer
Motor Connector
Over Current Relay
Fuses
Indicating Lamps
Push Buttons
Main Isolator Switch

A Circular Chart Recorder can be provided at an extra cost and upon request.

Air Circulation Advantage

The specially engineered blower system ensures uniform drying performance by maintaining consistent airflow distribution across all trays, resulting in efficient and reliable drying operations.

Key Features

Energy-efficient design with advanced heat management.
Uniform drying with consistent temperature distribution.
Customizable airflow and heating configurations.
Automatic control systems for precision and safety.
Robust construction ensuring long operational life.
Low maintenance with easy-to-clean components.
Ideal for both batch and continuous drying processes.
Optimized for sensitive and bulk materials alike.

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Tray Dryers

Kerone’s tray dryers find wide applications across industries, providing reliable drying solutions for varied materials. Common applications include:

Food & Beverage

Drying fruits, vegetables, meat, fish, and herbs.

Agriculture

Moisture removal from grains, seeds, and crops.

Pharmaceutical

Drying herbal extracts, granules, and powders.

Chemical & Mineral

Processing catalysts, pigments, and minerals.

Industrial

Drying of ceramics, coal, polymers, and composites.

Kerone’s tray dryers combine technological innovation with practical design. Built for reliability, scalability, and energy efficiency, they help industries achieve higher productivity with minimal operational costs. Through continuous research and development, Kerone continues to lead in industrial drying innovation, offering tailored solutions for global industries.
Tray Dryers continue to be one of the most practical and widely deployed drying solutions in global manufacturing, valued for their adaptability to diverse products, straightforward operation, and ease of cleaning and maintenance. For industries requiring batch-to-batch flexibility and the ability to dry multiple product types in the same equipment, tray dryers offer capabilities that more specialized continuous dryers cannot match. Kerone’s tray dryer range, built to food and pharmaceutical standards and backed by decades of application experience, provides manufacturers with reliable, flexible, and compliant drying solutions for the full range of industrial batch drying requirements.