Kerone’s Lab and Pilot Scale Coating Lines are engineered for product development, formulation trials, substrate testing, and small-batch production. These compact systems emulate the behaviour of full-scale coating lines, enabling manufacturers to optimize chemistry, process parameters, thermal profiles, and coating thickness before scaling up. Designed with high precision and flexibility, these lines support rapid prototyping, material qualification, and research-driven development.
If you want to realize it before you release, if you are looking for small scale production system, if you are looking for coating solution for research or scientific laboratories, then we can be your dependable choice for your lab scale and pilot scale solution for coating lines. Our Lab scale and Pilot scale coating systems have proven their selves in all type of needs of the clients. Even several pilot scale coating systems are designed such a way that it can be accommodated easily without or with minor changes only. KERONE’s Lab and Pilot scale coating systems are of plug and play type, sizing 10 inches to more than 50 inches. We produce lab-scale and pilot-scale coating systems to achieve same level of quality and efficiency as of production scale coating system. We design and manufacture lab and pilot scale coating with of various such as Gravure Coating, Knife coating, Curtain Coating, Knife-Over-Roll Coating, Web Coating and Mayer Rod Coating.
Pilot lines are available in narrow web sizes, typically 200–600 mm, with adjustable speeds, interchangeable coating heads, and compact dryers featuring IR, UV, and convection modules. The lines often include advanced instrumentation for temperature mapping, viscosity control, and tension regulation. The system supports multiple substrates including polymer films, foils, laminates, textiles, and specialized scientific membranes.
Features of Our Produced System:
Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.
Continuous tracking of process parameters with instant adjustments.
Intelligent fault detection to prevent failures before they occur.
Dynamic tuning of operations for maximum output and efficiency.
Unified access to real-time insights and performance trends.
Smarter utilization of energy to cut costs and reduce waste.
Encrypted data flow with seamless integration across plant systems.
Material research, chemical testing, coating formulation validation.
Battery electrode development, printed electronics, dielectric films.
Barrier coatings, adhesive development, new film structures.
Solar films, proton-exchange membranes, conductive layers.
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Kerone’s custom-designed heating and processing solutions are built to meet the demands of your growing operations. Whether you’re upgrading equipment, expanding production, or need a tailor-made solution
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