Coating or Casting machines are commonly used to produce a thin and thick layer of solvents or aqueous-based slurries. Machines designed and developed by Kerone meet the latest state of art specifications that produce desired results in successfully casting and coating of ceramics, metals and composite tape cast. Kerone has proved its metal in coating/casting industries with its quality and cost-effective engineering solutions.

Coating/ Casting Line assembly consists of an integrated robust steel structure with a solid, level platform that uniformly supports the moving of the web on the surface. Depending upon the need for coating/casting the coater can be changed and adjusted. Kerone machines are equipped with advanced microprocessor-controlled digital closed-loop feedback systems that monitor and control the smoothness of carrier or web to achieve the uniform films. Casting/coating machines built by Kerone consist of high-quality tape caster/coater, those are commonly used to produce the layer of desired thickness with minimum tolerance.

The drying chamber plays an equally important role in Coating/Casting systems like that of applicators. To cur coat/cast films properly with best results, a drying space consists of forced, filtered, and preheated air which is continuously drawn over the moving web in a counter-flow direction for convective drying, solvent gradient control, and exhaust removal. Drying results can be improved by deploying heater under the bed heaters with temperature control, results in extending the length of machines and providing better drying results.

Every machine delivered from Kerone is developed through deep analysis that performed on each and every aspect of coating/casting such as:

• Coating thickness
• Coating Material
• The thickness of coating film
• Maintaining smoothness of coating material’s viscosity
• Drying techniques
• Control and feedback mechanism
• Coating/casting Speed
• Surface study
• Airflow
• Solvent gradient

Kerone’s objective has been clear to provide the best quality advanced and custom-designed machines that can provide high efficiency, repeatable performance with the best result every time, reduced maintenance, and easy to operate.