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Fabric Coating Machine

Introduction

Kerone’s Fabric Coating Machines are engineered to meet the demanding requirements of modern textile finishing, enabling the application of functional, protective, and decorative coatings on woven, knitted, nonwoven, and specialty technical fabrics. These systems deliver precise and uniform coating layers, controlled penetration, and high-speed operation, making them ideal for industries focused on advanced fabric performance and aesthetics.

To enhance and strengthen the fabrics, taps, textile products and other flexible substrates, it is mandate that some type of the coating and lamination required, coating helps the industrial products to achieve the desired level of strength, surface tension, look and feel and improve the durability. KERONE since last 50 years, with its engineering excellence helping the industries for their need of coating and laminating machineries for the tape, fabric, textile products, and other flexible substances with deep level of the customization.

Why Choose Kerone Fabric Coating Machine

Kerone brings decades of expertise in textile machinery design, offering fully customized coating solutions based on fabric structure, GSM, width, permeability, stretchability, and desired coating properties. Whether the requirement is PU/PVC coating, rubber-based finishes, breathable membranes, or advanced functional treatments, Kerone ensures consistent coating distribution, smooth surface finish, and excellent bonding. Every system integrates optimized web tension control, precise nip pressure management, and energy-efficient drying modules, ensuring superior repeatability and industrial-grade reliability.
We at KERONE are having 50+ years experience in designing and manufacturing various types of specialized coating and impregnation plants for various industrial processing needs of our clients. We are having immense experience in designing and manufacturing of Fabric coating machines that can best fit for the size and various processing requirements of the client’s business. The Fabric coating machines manufactured by KERONE are made with high quality internal and external material by taking discreet efforts for the perfect coat and uniform heat distribution.

Types and Features of Fabric Coating Machine

Kerone offers a broad range of textile coating machines tailored to different coating chemistries and fabric behaviours. Knife-over-roll coaters enable controlled surface coating with adjustable knife gaps, making them ideal for precise GSM control. Reverse roll coaters support uniform coatings at high speeds and are suitable for both thin and thick formulations. Dip & squeeze coating systems are designed for deep penetration into porous or absorbent fabrics, while hot melt textile coaters provide solvent-free application of adhesive or polymer coatings. Foam coating machines are used for lightweight, low-liquor applications, whereas air knife coaters deliver shear-controlled uniformity across wide fabrics. Transfer coating lines allow PU/PVC and decorative layer transfer from release paper to fabric. Each machine can be configured with pre-treatment, drying, curing, and finishing modules to build a complete, continuous textile coating line.

Fabric coating systems utilize any from the below coating techniques: Hot melt Coating Systems, Slot Die Coating Machine, Reverse Roll Coating Machine, Knife Over Roll Coating and immersion/dip coating.

Features:

Perfect uniform coating across the whole width
Vibration-free rigid doctor blade construction
Special arrangement to set a very fine gap across the width
Quick lifting system
Micro adjustment individually and together (left/right)
Knife-on-air arrangement
Dual knife system with option of thin/thick coating

Key Features

Uniform coating distribution across the full width of woven, knitted, and nonwoven fabrics
Adjustable coating gap and knife settings for precise GSM and thickness control
Supports PU, PVC, acrylic, rubber, foam, and advanced functional chemical coatings
Advanced fabric tension, edge guiding, and pressure-control systems to prevent distortion
Integrated in-line drying, curing, and calendaring units for complete finishing
PLC/HMI-based automation with recipe storage and synchronized process control
Oscillating air knife option to eliminate streaking artifacts
Suitable for water-based coatings, pigment coatings, and starch applications

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Fabric Coating Machine

Kerone Fabric Coating Machine are used widely for:

Waterproof, breathable, and performance apparel fabrics

Upholstery, furnishing textiles, and artificial leather

Technical textiles including geotextiles and filtration fabrics

Medical, hygienic, and protective fabric coatings

Fire-retardant, antimicrobial, and odour-control textile finishes

Automotive and industrial coated fabrics including conveyor materials

Kerone’s Fabric Coating Machines provide unmatched flexibility, precision, and durability for the textile industry. Designed for continuous, high-volume operations, they ensure superior coating adhesion, consistent GSM, enhanced fabric performance, and long-term operational reliability. From apparel and furnishings to advanced technical textiles, Kerone offers complete coating solutions tailored to every manufacturing need.