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Microwave Air Jet Plasma

Introduction

Kerone has been a trusted name in innovative industrial engineering for more than 50 years. Our Microwave Air Jet Plasma systems are designed to deliver high-efficiency processing, optimized performance, and consistent output across multiple industrial sectors.

Microwave Air Jet Plasma systems generate a non-equilibrium, atmospheric-pressure plasma plume using microwave energy coupled into a flowing air or gas stream, creating a highly reactive plasma containing excited species, radicals, ions, UV radiation, and reactive oxygen and nitrogen species (RONS). Unlike conventional thermal plasma systems, microwave air jet plasma operates at or near room temperature, making it suitable for treating heat-sensitive surfaces including polymers, textiles, biological materials, and food products. Kerone’s microwave air jet plasma systems are designed for surface modification, sterilisation, decontamination, and material activation applications, offering a chemical-free, dry, and environmentally friendly alternative to wet chemical treatments.

Why Choose Kerone Microwave Air Jet Plasma

Kerone is known for delivering highly efficient, reliable and fully customized Microwave Air Jet Plasma solutions engineered after a detailed analysis of material characteristics, process goals and expected output requirements.
Microwave air jet plasma is a type of plasma that is generated by exposing a stream of air to a high-power microwave field. This results in a discharge of plasma that is composed of various excited species, including ions, radicals, and electrons. The plasma is typically sustained by the energy from the microwave field, and can be used for various applications such as surface treatment, material processing, and pollution control.
The use of microwave air jet plasma is particularly advantageous because it allows for non-contact and remote plasma generation, which can be useful for treating delicate materials or objects. The high-energy plasma can also be used to selectively remove or modify surface layers, without damaging the underlying material.

Types and Features of Microwave Air Jet Plasma

Kerone’s microwave air jet plasma systems can be used for a wide range of applications, including surface treatment, material processing, and pollution control. The company offers customized solutions based on specific customer requirements, and their systems are designed for high efficiency and reliability. Kerone’s microwave air jet plasma systems use a high-power microwave generator to ionize a stream of air, resulting in the generation of a high-energy plasma.

Features

Non-Thermal Plasma: Generates reactive plasma species without significantly increasing bulk material temperature.
High-Energy Plasma: Produces energetic ions and radicals for enhanced surface interaction.
Remote Plasma Generation: Plasma is generated away from the treatment zone to minimize thermal impact.
Tunable Plasma Properties: Adjustable power, gas composition, and frequency for process optimization.
Low-Cost and Efficient: Designed for energy-efficient operation with reduced maintenance requirements.

Benefits

High Efficiency: Delivers effective surface activation and treatment in minimal time.
Non-Contact Process: Eliminates mechanical stress and surface damage.
Rapid Treatment: Short processing times improve productivity.
Versatility: Suitable for a wide range of materials and industrial applications.

Key Features

High thermal and processing efficiency
Low maintenance and easy operation
Suitable for heat-sensitive materials
Fully adjustable and customizable process parameters
Available in batch and continuous configurations
Uniform processing and consistent product quality

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Microwave Air Jet Plasma

Microwave air jet plasma is still an area of active research, and there are ongoing efforts to optimize the process for various applications.

Food industry processing systems

Chemical and polymer processing

Pharmaceutical ingredients and intermediates

Ready‑to‑eat (RTE) food production

Specialized heating, drying, or material transformation processes

Industrial material modification and thermal treatment

Kerone’s Microwave Air Jet Plasma solutions are engineered to deliver maximum efficiency, long-term reliability and excellent operational stability. Our focus on innovation and customization ensures superior industrial results.
With Fricke and Mallah GMBH, Kerone is currently engaged in business cooperation and collaboration on application development, research, and sales of Microwave air jet plasma. And we manufacture other different types of microwave heating system like, Vacuum technology, Microwave Air Jet Plasma, Microwave Solid State Generators, Microwave Chemical Vapor Deposition System and other different types Microwave Technology.