Process Equipment & Complete Plants

Home > Product > Process Equipment & Complete Plants

Process Equipment & Complete Plants

Introduction

Kerone’s Process Equipment & Complete Plants division delivers turnkey industrial processing solutions that encompass the full spectrum of equipment design, fabrication, integration, and commissioning. From individual process units such as reactors, heat exchangers, mixers, and separators, to fully integrated processing plants with complete material handling, utilities, and control systems, Kerone serves as a single-source partner for complex industrial projects. With extensive expertise across chemical, pharmaceutical, food, mineral, and energy sectors, Kerone designs plants that are operationally efficient, safe, and compliant with all relevant regulatory and environmental standards.

Why Choose Kerone Process Equipment & Complete Plants

Kerone’s ability to deliver complete process plants sets it apart from equipment-only suppliers. Kerone’s multi-disciplinary engineering teams handle process design, mechanical engineering, civil and structural design, electrical and instrumentation engineering, and project management under a single roof. This integrated approach ensures seamless coordination across disciplines, eliminates interface risks between different contractors, and reduces overall project delivery time and cost. Kerone’s commitment to process optimization means that plants are engineered not just to function, but to operate at peak efficiency with the lowest possible operational expenditure.

Types and Features of Process Equipment & Complete Plants

Kerone’s process equipment portfolio includes reactors (batch and continuous), pressure vessels, heat exchangers, distillation columns, centrifuges, evaporators, crystallizers, filtration systems, and custom fabricated vessels. Complete plant solutions include raw material reception, pre-processing, primary processing, separation, finishing, quality control, packaging, and utility systems. Features include ASME and PED-compliant vessel design, 3D plant layout and simulation, DCS/PLC-integrated automation, HAZOP and safety system integration, and turnkey installation and commissioning.

Key Features

Turnkey project delivery from concept design to plant commissioning and operator training
ASME, PED, and IS code compliant pressure vessel and equipment fabrication
Complete 3D plant layout design with clash detection and constructability review
Integrated DCS/PLC/SCADA automation for full plant process control
HAZOP studies and SIL-rated safety system design for hazardous processes
Skid-mounted modular plant configurations for fast installation and portability
Full utilities design including steam, compressed air, cooling water, and effluent treatment
Comprehensive documentation including P&IDs, equipment datasheets, O&M manuals, and as-built drawings

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Process Equipment & Complete Plants

Kerone’s Process Equipment & Complete Plants are extensively used in chemical manufacturing, pharmaceutical production, food processing, mineral beneficiation, and energy generation sectors. Typical applications include:

Specialty chemical and bulk chemical manufacturing plant design and supply
Pharmaceutical API production facilities with GMP-compliant equipment and clean utilities
Food and beverage processing plants including extraction, concentration, and packaging lines
Mineral processing plants for ore beneficiation, leaching, and product recovery
Biomass to energy conversion plants including pyrolysis and gasification systems
Effluent treatment and zero liquid discharge plants for industrial wastewater management

Kerone’s Process Equipment & Complete Plants capability provides clients with a comprehensive, reliable, and fully integrated industrial processing solution from initial concept through to ongoing operational support. By combining deep process knowledge, advanced engineering tools, and proven project management methodologies, Kerone delivers plants that perform to specification, on time, and within budget.

Seamless Export Connections Global & Local

Our Global Footprint in Industrial Excellence

Delivering world-class industrial and process solutions across countries with precision, innovation, and reliability.

Peru

Chile

Argentina

Mexico

Colombia

Brazil

USA

Canada

United Kingdom

France

Germany

Spain

Italy

Netherlands

Sweden

Switzerland

Poland

Portugal

Ireland

Czechia

Romania

Hungary

Austria

Greece

Kazakhstan

Uzbekistan

Turkmenistan

Algeria

Egypt

Nigeria

Kenya

South Africa

Saudi Arabia

UAE

Israel

Russia

India

China

Japan

South Korea

Thailand

Vietnam

Malaysia

Singapore

Indonesia

Philippines

Australia

New Zealand

Pan-India Presence. Local Expertise.

Raipur

Bilaspur

Panaji

Vasco da Gama

Gandhinagar

Ahmedabad

Surat

Chandigarh

Gurgaon

Shimla

Manali

Bengaluru

Mysore

Kochi

Pune

Mumbai

Thane

Navi Mumbai

Hyderabad

Chennai

Coimbatore

Kolkata

Lucknow

Jaipur

Udaipur

Jodhpur

Dehradun

Haridwar

Bhubaneswar