Industrial Drying & Dehydration Systems

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Introduction

The Conveyor Belt Heat Pump Dryer integrates a driven mesh or perforated belt transport system with a closed-loop heat pump dehumidification circuit to provide a continuous, through-circulation drying platform that is particularly well-suited to granular, pelletised, sliced, or uniformly distributed product forms. In this configuration, wet product is spread in a controlled layer depth across the belt width at the dryer inlet and is conveyed at a set speed through a temperature and humidity-managed drying enclosure, during which conditioned hot, dry air is directed through the product layer in a transverse or cross-flow pattern to achieve uniform moisture extraction from both the surface and the interior of the product mass. Kerone Engineering Solutions engineers the belt dryer’s air distribution system with engineered plenum chambers above and below the belt, ensuring that air velocity through the product layer remains uniform across the full belt width and length, preventing wet pockets or over-dried hot spots that would compromise final product quality. The heat pump circuit continuously dehumidifies the recirculating air mass and returns it to the drying zone, providing a thermodynamically efficient closed-loop system with low per-unit drying costs.

Why Choose Kerone Conveyor Belt Heat Pump Dryer

Kerone has deep application knowledge in belt dryer engineering gained from numerous installations across the food, agro-processing, nutraceutical, and chemical industries. Our design team applies computational modelling of air flow through the product bed, accounting for bed depth, particle size distribution, and product porosity to correctly size plenum dimensions, perforation patterns, and fan capacities. This ensures that the air distribution is genuinely uniform, not merely adequate, across the entire drying surface. Kerone also provides belt tracking systems with automatic tensioning, eliminating the product spillage and downtime losses that are common in poorly engineered belt dryers. All Kerone conveyor belt heat pump dryers are supplied with product recipe libraries, allowing operators to switch between products by selecting a pre-validated drying programme rather than manually adjusting multiple parameters.

Types and Features of Conveyor Belt Heat Pump Dryer

Kerone manufactures single-pass and multi-pass conveyor belt heat pump dryers. In multi-pass designs, the belt zigzags through multiple superimposed drying decks within the same tunnel enclosure, significantly increasing the effective drying length without increasing the machine’s floor footprint an important advantage in facilities with limited floor space. The belt material is selected based on product type: wire mesh belts are standard for granular products, while solid polyurethane or PTFE-coated belts are available for pastes, slurries, or products that require a non-porous contact surface.

Key Features

  • Through-air circulation belt design provides high drying rates with excellent product-to-air contact, suitable for granular and sliced products
  • Multi-pass belt configuration available to maximise drying length within a compact floor footprint
  • Uniform layer depth control at the product inlet using an adjustable gate or levelling roller to ensure consistent bed depth across the full belt width
  • Belt speed and zone temperatures are independently adjustable to match different product drying profiles or throughput requirements
  • Stainless steel belt support structure and GI or SS-304 enclosure panels with hygienic smooth internal profiles
  • Dedicated in-line product sampling port at the belt outlet for real-time moisture measurement using NIR or capacitance-based moisture sensors
  • Integrated CIP spray system available for washable belt designs handling food or pharmaceutical products
  • Variable air flow distribution dampers in each zone for fine-tuning airflow balance and eliminating dry or wet zones across the belt

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Applications of Conveyor Belt Heat Pump Dryer

Kerone’s Conveyor Belt Heat Pump Dryers are extensively used across food processing, agro-industrial, and chemical manufacturing operations.
Typical applications include:
    • Drying of washed and cut vegetables, fruits, and herbs for dehydrated food manufacturing and retail supply chains
    • Continuous drying of granulated sugar, salt, and crystalline food ingredients after centrifuging or washing operations
    • Belt drying of extruded pet food, aquaculture feed pellets, and livestock feed products after extrusion and before bagging
    • Drying of detergent granules, fertiliser granules, and chemical catalyst pellets in specialty chemical manufacturing
    • Tea leaf withering and secondary drying in orthodox and CTC tea processing facilities
    • Continuous drying of washed plastic regrinds, polymer pellets, and recycled material flakes before compounding or re-extrusion
Kerone Engineering Solutions’ Conveyor Belt Heat Pump Dryer delivers a uniquely well-balanced combination of high-throughput continuous drying, excellent product quality outcomes, and low energy consumption per kilogram of moisture removed. The through-air belt configuration ensures intimate product-air contact that maximises drying efficiency, while the heat pump circuit ensures that the thermal energy invested in driving evaporation is recovered and reused rather than vented to atmosphere. For industrial facilities seeking to transition from batch drying operations to continuous processing, or to replace thermally inefficient tunnel dryers with modern energy-recovered systems, Kerone’s conveyor belt heat pump dryer is the proven engineering solution.

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Frequently Asked Questions (FAQ)

  • Kerone offers FDA-compliant stainless steel wire mesh belts, PTFE-coated fibreglass mesh belts, and food-grade polyurethane flat belts, selected based on product contact requirements, temperature range, and cleaning protocols.

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