Equine nutrition is a specialised field where feed quality, palatability, and ingredient integrity are paramount, whether for high-performance sport horses, thoroughbred racehorses, or leisure horses. Kerone Engineering Solutions manufactures industrial Horse Feed Dryers designed for the specific material characteristics and quality requirements of equine feed manufacturing. The product range in equine nutrition is broad: from simple hay-based chaff and roughage blends to complex compound pellets, extruded cubes, muesli mixes, and molasses-coated horse feed formulations. Each of these requires a distinct drying approach. A horse pellet dryer must deliver uniform moisture reduction without over-hardening the pellet surface, while systems handling molasses-coated horse feed drying must manage the inherently sticky and hygroscopic nature of sugar-coated equine rations. Kerone’s equine feed drying systems are engineered for low-temperature drying to preserve the vitamins, biotin, and omega fatty acid supplements that are central to premium horse nutrition product formulations. These industrial drying systems are built for reliability in continuous commercial equine feed manufacturing environments, with flexibility to handle the product variety typical of equine nutrition manufacturers.
Why Choose Kerone Horse Feed Dryers
Kerone Engineering Solutions brings a rigorous process engineering approach to equine feed dryer design, recognising that horse feed manufacturers operate in a premium market where product consistency and ingredient quality are key differentiators. Kerone’s engineers assess each equine feed product’s composition, moisture content, sugar content from molasses coating, fibre structure, and thermal sensitivity of added supplements, before recommending a dryer configuration. For horse pellet dryer applications, Kerone designs conveyor belt systems with independently controlled zones to manage the drying curve of pellets ranging from small 6 mm diameter stud pellets to large 20 mm competition cubes. For molasses-coated horse feed drying, where sticky, sugar-laden surfaces create build-up risks on conventional dryer surfaces. Kerone applies specialised non-stick surface treatments and airflow designs that prevent adhesion while achieving uniform surface drying. Kerone’s equine feed drying systems also integrate seamlessly with cooling, bagging, and quality inspection systems typical of commercial horse feed production lines.
Types and Features of Horse Feed Dryers
Kerone offers conveyor belt dryers as the primary platform for equine feed drying, providing the combination of gentle product handling, multi-zone temperature control, and surface-specific airflow management needed for the diverse horse feed product range. The Equine Feed Dryers can be configured with an upper forced-air drying section followed by a radiant warmth conditioning zone, which is particularly beneficial for molasses-coated horse feed drying as it gently sets the surface coating without excessive heat that would degrade sugar compounds or vitamins. For hay chaff and fibre-based roughage products, Kerone offers wide-belt dryers with high-volume low-temperature airflow systems that handle bulky, low-density equine roughage products without product clumping or uneven drying. The heat pump dryer variant is well-suited for premium equine nutrition products where biotin, vitamin E, and omega-3 supplements must be protected from thermal degradation. All systems are configurable for the throughput and product mix requirements of individual equine feed manufacturers, from small specialty producers to large national brand facilities.
Key Features
Purpose-designed conveyor belt system with anti-stick surface treatment for molasses-coated horse feed drying, preventing surface adhesion and ensuring uniform product flow through the drying zone.
Multi-zone independent temperature and airflow control enabling tailored drying curves for horse pellets of varying diameters from small 6 mm stud pellets to large 20 mm competition cubes.
Heat pump dryer option operating at 40°C–60°C for premium equine nutrition products, protecting biotin, vitamin E, omega fatty acids, and probiotic additives from thermal degradation.
Wide-belt configuration for bulky hay chaff, fibre-based roughage, and muesli mixes, handling low-density equine roughage products with uniform airflow and minimal product clumping.
Inline cooling section integrated downstream of the drying zone to bring product temperature down to ambient before bagging, preventing condensation and moisture reabsorption in packaged product.
Product residue minimisation design with clean-out access panels and smooth internal surfaces to facilitate quick changeover between equine feed products with different coating and composition profiles.
PLC-based recipe management system with storage for multiple equine feed product profiles, enabling rapid and consistent parameter changes between production runs of different horse feed types.
Optional near-infrared (NIR) moisture sensor integration for continuous real-time moisture measurement, providing immediate feedback for automatic process adjustment and production record documentation.
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Applications of Horse Feed Dryers
Kerone’s Horse Feed Dryers are extensively used in equine nutrition manufacturing, specialty performance horse feed production, and thoroughbred racing nutrition supply facilities.
Typical applications include:
Horse pellet dryer operations for compound equine rations, stud pellets, and performance cube production in commercial equine feed manufacturing plants.
Molasses-coated horse feed drying for palatable equine products incorporating blackstrap or molassed sugar beet in thoroughbred and sport horse ration formulations.
Drying of hay chaff, alfalfa pellets, and compressed roughage products for stable convenience feeding in equine feed value-added processing.
Equine muesli and textured feed blend drying where mixed grain, fibre, and supplement ingredients require uniform moisture reduction without segregation of different particle sizes.
Processing of biotin-enriched, vitamin-fortified, or probiotic-supplemented horse pellets where gentle low-temperature drying is essential to protect additive bioavailability.
Drying of herbal and nutraceutical equine supplement blends including garlic, turmeric, and linseed-based products used in specialist equine health nutrition formulations.
The equine feed industry is a premium market where product quality, ingredient transparency, and consistent palatability are the foundations of brand reputation. Kerone Engineering Solutions provides Horse Feed Dryers that enable equine feed manufacturers to achieve these quality standards reliably and efficiently, across a product range as varied as competition cubes, muesli mixes, molasses-coated blends, and biotin-enriched supplement pellets.
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Frequently Asked Questions (FAQ)
Commercial horse pellets are typically dried to 10–14% moisture, with hard cubes often dried to the lower end of this range for durability, while softer stud pellets may be targeted at 12–14% for palatability and ease of consumption.
Premium equine feed often contains thermolabile supplements such as biotin for hoof health, vitamin E for muscle function, and omega-3 fatty acids for coat and joint health. These compounds degrade rapidly above 70°C, making low-temperature drying essential to maintain label-claim bioavailability.
Kerone designs dryers for molasses-coated horse feed drying with non-adhesive belt surface treatments or open-grid conveyor systems that prevent surface sticking, combined with carefully managed airflow velocities that dry the sticky surface coating without causing product clumping.
Processing both fibrous roughage and dense pellets in the same equipment requires significant adjustments to belt speed, airflow, and zone temperatures. Kerone recommends dedicated dryer configurations for each product type in high-volume facilities, or provides wide-range adjustable systems for smaller operations with product changeover requirements.
Residual product from previous runs can contaminate subsequent batches, which is particularly concerning in equine feed given the strict prohibited substance regulations in equestrian sport. Kerone designs dryer internals with full cleanout access and smooth surfaces to facilitate thorough cleaning between product runs.
For production volumes above approximately 200 kg/hour, heat pump dryer integration provides measurable energy cost savings that justify the additional capital investment, particularly in facilities operating single-shift or multi-shift continuous production of premium equine feeds.
Equine muesli mixes contain particles ranging from fine flakes to whole grains, nuts, and fibre strands. Kerone designs belt dryers for muesli with uniform plenum airflow and containment side walls that prevent segregation and ensure each particle type receives adequate drying exposure.
Dense compressed hay bales and blocks require specialised tunnel dryers with extended residence times and high-penetration airflow, which differ from standard belt dryer configurations. Kerone evaluates each hay block drying requirement individually and designs appropriately.
Standard safety features include over-temperature alarms with automatic shutdown, airflow failure detection, motor overload protection, and belt tracking sensors. For molasses-coated feed applications, fire detection is also recommended given the combustibility of sugar dust under certain conditions.
Dryer performance is affected by ambient temperature and humidity. Kerone's systems are designed with weather-season performance margins, the system performs within specification in peak summer heat and high monsoon humidity conditions, which are relevant for facilities operating year-round in Indian manufacturing environments.
Yes. Kerone provides dryer configurations suitable for herbal blends including linseed, chamomile, turmeric, and garlic-based equine health supplements, using low-temperature drying to preserve volatile aromatic compounds and bioactive phytonutrients.
Belt speeds typically range from 0.2 to 2.0 metres per minute, with the appropriate speed selected based on pellet size, inlet moisture, target outlet moisture, and drying temperature. PLC control allows precise speed setting and adjustment during production.
Yes. Kerone offers compact batch tray dryer and small-capacity continuous belt dryer configurations with capacities starting from 50 kg/hour, making it feasible for specialist equine feed producers and farm-based horse feed manufacturing operations.
Kerone supplies complete technical documentation including process and instrumentation diagrams (P&IDs), electrical schematics, equipment manuals, spare parts lists, and calibration records for instrumentation, supporting customer quality management and regulatory documentation requirements.
Correctly dried equine feed retains the natural aroma and flavour compounds that contribute to palatability, while under-dried feed develops mould-related off-flavours and over-dried feed loses moisture and can become brittle. Kerone's precise moisture control ensures consistently palatable products throughout production runs.
Kerone’s custom-designed heating and processing solutions are built to meet the demands of your growing operations. Whether you’re upgrading equipment, expanding production, or need a tailor-made solution
Peru
Chile
Argentina
Mexico
Colombia
Brazil
USA
Canada
United Kingdom
France
Germany
Spain
Italy
Netherlands
Sweden
Switzerland
Poland
Portugal
Ireland
Czechia
Romania
Hungary
Austria
Greece
Kazakhstan
Uzbekistan
Turkmenistan
Algeria
Egypt
Nigeria
Kenya
South Africa
Saudi Arabia
UAE
Israel
Russia
India
China
Japan
South Korea
Thailand
Vietnam
Malaysia
Singapore
Indonesia
Philippines
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