Lab / Pilot Spray Dryer
Kerone Engineering Solutions Ltd. is a leading company in the provision of advanced industrial heating, drying, and process solutions of engineering globally. Having more than 50 years of expertise, we are experts in designing, producing, and delivering custom-made, state-of-the-art systems to meet the ever-changing requirements of the industries across the globe.
We have been involved in engineering excellence, sustainability, digitalization, and technological innovation to become a reliable collaborator whose business partners are in various industries. Kerone will implement Artificial Intelligence (AI), Machine Learning (ML), and Internet of Things (IoT) technologies in our systems to ensure smarter automation, real-time monitoring, predictive maintenance, and process optimization that is data-driven, thus enabling our clients to be more productive, efficient, and reliable.
The Kerone systems are designed to meet Industry 4.0, which leverages AI-powered analytics and IoT connections to provide clients with data insights and intelligent automation to manufacture next-generation products.
Kerone also offers lab/pilot scale spray dryers that are designed for research and development, small-scale production, and feasibility. Kerone's lab/pilot spray dryers are compact, easy to use, and customizable to meet specific requirements.
Lab/pilot spray dryers are small-scale drying systems used in laboratories or pilot plants to evaluate the feasibility of spray drying a particular material. These systems typically have a capacity of a few hundred milliliters to a few liters and are used for research and development purposes. Lab and pilot spray dryers are designed to mimic the process conditions of larger industrial spray dryers, but on a smaller scale.
Lab/pilot spray dryers are small-scale drying systems used in laboratories or pilot plants to evaluate the feasibility of spray drying a particular material. These systems typically have a capacity of a few hundred milliliters to a few liters and are used for research and development purposes. Lab/pilot spray dryers are designed to mimic the process conditions of larger industrial spray dryers, but on a smaller scale.
The main differences between lab/pilot and industrial spray dryers are their capacity, cost, and complexity. Lab/pilot spray dryers are smaller, less expensive, and less complex than industrial spray dryers. Industrial spray dryers, on the other hand, are larger, more expensive, and more complex than lab/pilot spray dryers. They require a higher level of expertise to operate and maintain and may require additional equipment, such as a powder collection system or a control system, to operate efficiently.
Application- Formulation development of new products, such as food ingredients, pharmaceuticals, and chemicals
- Feasibility studies of new materials and processes
- Process optimization and scale-up of small-scale processes to industrial production
- Smaller size and lower capacity.
- Can handle small amounts of material, typically in the range of a few hundred milliliters to a few liters
- Designed for research and development purposes.
- Compact design for flexibility and ease of usage.
- Easy to clean and maintain.
- Can be equipped with various types of atomizers, such as pressure nozzle, centrifugal, or two-fluid nozzle, depending on the application.
- Can be used with various types of heating systems, such as electric, gas, or steam.
- May include a control system for adjusting process parameters, such as temperature, airflow rate, and feed rate.
