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Introduction

Kerone’s Reverse Roll Coating Machines are engineered for highly controlled, smooth, and uniform coating deposition using counter-rotating applicator and metering rolls. The reverse roll mechanism makes them ideal for medium to high-viscosity formulations that require excellent surface quality, consistent thickness, and minimal coating defects. With over 48 years of industrial expertise, Kerone delivers systems optimized for precision, longevity, and reliable performance across demanding coating environments.

Reverse roll coating is a roll-to-roll coating strategy for wet coatings. It is separated from other roll coating systems by having two reverse-running nips. The metering roll and the applicator roll turn in inverse directions with the rate contrast of 50% to 150%, with an exact crevice between them. The surface of the applicator roll is stacked with an overabundance of coating before the metering nip, so its surface rises up out of the metering nip with an exact thickness of coating equivalent to the crevice.

Why Choose Kerone Reverse Roll Coating Machine

Kerone’s reverse roll coaters are built with precision-ground rollers, advanced metering controls, and stiff machine frames to eliminate vibrations and ensure accuracy. Each machine is customized based on coating rheology, required coating weight, web width, and production speed. This results in superior film smoothness and consistent wet film thickness, making them suitable for high-value coatings and technical applications. We are having immense experience in designing and manufacturing of Reverse Roll coating machine that can best fit for the size and various processing requirements of the client’s business. The Reverse Roll coating machines manufactured by KERONE are made with high quality internal and external material by taking discreet efforts for the perfect coat and uniform heat distribution.

Types and Features of Reverse Roll Coating Machine

In reverse roll coating, the coating material is measured onto the applicator roller by exactness setting of the hole between the upper metering roller and the application roller underneath it. The coating is “wiped” off the application roller by the substrate as it goes around the bolster roller at the base. The chart delineates a 3-roll reverse roll coating process, despite the fact that 4-roll forms are normal.
Available in single, dual, and three-roll configurations with adjustable nip pressure, coating gap, and high-performance drive systems.

Key Features

  • Highly accurate wet film thickness with micrometre-level control
  • Optimized for medium to high-viscosity formulations
  • Adjustable nip pressure, roll gaps, and roller speed differentials
  • Excellent surface uniformity with minimal streaks or defects
  • Supports wide substrates including films, foils, laminates, papers, and technical textiles
  • Energy-efficient drying and curing ovens with zoned airflow
  • Suitable for both water-based and solvent-based coating systems
  • Heavy-duty construction for stable, continuous, long-duration production cycles

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Applications of Reverse Roll Coating Machine

Kerone Reverse Roll Coating Machine are suitable for:
    • Adhesive deposition on tapes, labels, and industrial laminates
    • Smooth primer layers for films, foils, and paper substrates
    • Barrier coatings for packaging films and multi-layer laminates
    • Coatings for laminated products in automotive and electronics
    • Uniform coating layers for industrial tapes and protective films
Kerone’s Reverse Roll Coating Machines deliver precise, smooth, and consistent coating performance for medium to high-viscosity materials. With customizable configurations, robust construction, and advanced control systems, they ensure high-quality film formation and reliable production for demanding industrial applications.

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Frequently Asked Questions (FAQ)

  • Reverse roll coating is ideal for medium to high-viscosity coatings such as adhesives, primers, barrier layers, sealants, functional chemicals, and polymer-based formulations requiring uniform film thickness.
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