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Introduction

Kerone’s Gravure Coating Machines offer highly accurate and repeatable coating deposition using engraved rollers. Ideal for ultra-thin coatings and fine material applications, these machines provide superior coating uniformity and high-speed processing, making them a preferred choice for flexible packaging, films, foils, and specialty materials.

The Gravure Coater has turned into a standout amongst the most famous sorts of coaters being used today because of its capacity to apply less coating with more exactness than different strategies. Gravure coating is an adaptable coating process that can apply a coating slender coating, 3-65 microns wet scope, from a low consistency arrangement, 30-2000 cp,at accelerates to 2300 fpm. The essential idea of the process is generally basic. A designed roller from a coating dish grabs the coating fluid, the abundance is doctored off and the fluid exchanged from the filled cells to the substrate. There are three sorts of Gravure coaters: direct gravure, reverse gravure, and differential offset gravure.

Why Choose Kerone Gravure Coating Machine

With decades of precision engineering, Kerone ensures the perfect balance between roller engraving pattern, coating viscosity, and web speed. Each system is configured to achieve micrometer-level coating thickness with excellent repeatability.
The gravure coating process depends on an engraved roller running in a coating shower, which fills the engraved specks or lines of the roller with the coating material. The overabundance coating on the roller is wiped off by the Doctor Blade and the coating is then saved onto the substrate as it goes between the Engraved roller and a Pressure Roller

Types and Features of Gravure Coating Machine

We at KERONE are having 50+ years experience in designing and manufacturing various types of specialized coating and impregnation plants for various industrial processing needs of our clients. We are having immense experience in designing and manufacturing of Gravure coating machine that can best fit for the size and various processing requirements of the client’s business. The Gravure coating machines manufactured by KERONE are made with high quality internal and external material by taking discreet efforts for the perfect coat and uniform heat distribution.
Kerone offers direct and reverse gravure coating models with customizable engraving patterns, doctor blade systems, drying tunnels, and tension control modules.

Key Features

  • Exceptional coating uniformity at high speeds
  • Adjustable engraving patterns for precise coating volume
  • Suitable for low-viscosity coatings
  • Excellent control through doctor blade assembly
  • High-speed web handling with automated tension control
  • Efficient drying with controlled airflow
  • Modular system integration for various materials
  • Robust construction for long production cycles

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Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Gravure Coating Machine

Kerone Gravure Coating Machine are suitable for:
    • Barrier, primer, and functional coatings on packaging films and foils
    • Ultra-thin adhesive layers for labels, laminates, and tapes
    • Silicone release coatings for release liners and protective films
    • Conductive, antistatic, and specialty chemical coatings
    • Decorative, metallic, and security coatings for premium substrates
    • Technical coatings for battery separators, photovoltaic films, and industrial materials
Kerone’s Gravure Coating Machines deliver micro-precision coating solutions tailored for demanding industrial applications. With optimized roller design and sophisticated controls, they ensure clean, accurate, and high-speed coating performance.

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Frequently Asked Questions (FAQ)

  • Gravure coating is ideal for low-viscosity formulations such as adhesives, primers, release agents, barrier coatings, functional chemicals, and specialty inks that require thin, uniform layers.
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