Kerone’s Immersion (Dip) Coating Machines are engineered for processes where substrates must be fully or partially submerged into a coating liquid to achieve uniform layer deposition. This method is ideal for thick coatings, penetrative treatments, and specialty finishes where complete surface coverage and controlled withdrawal speed are essential.
This is an industrial coating process; in which the substrate is dipped into a tank of the coating reservoir, which is normally of a low viscosity to enable the coating to run back into the bath as the substrate emerges. This process is frequently used on porous substrates. Immersion/Dip coating process take after the set method which takes after as parts to be covered ought to be cleaned to evacuate contaminants. This outcomes in unrivaled groundwork attachment and in addition enhanced consumption resistance. In the event that grip to the part is craved, use of a preliminary is needed on all areas were polymer coatings needed. The prepared part is streak dried and heated to set the preliminary and prepared the part for the hot dipping operation. The prepared part, hot from the groundwork change heat, is inundated in the fluid material. Every single hot piece of the product submerged in the fluid polymer will layer upon withdrawal from the shower with a layer of semi-combined polymers.
The amount reserved will depend on the period of time the part was drenched, the metal temperature that the part was submerged at, and the general plan of the compound utilized. The higher the metal temperature and the more extended the immersion time, the more noteworthy the polymer thickness. The part covered with the semi-melded polymer is prepared to a temperature subordinate upon the particular compound equation. This finishes the combination of the coating, and grip to the product. At the point when the hot part covered with melded polymer leaves the stove, it is exceptionally touchy to surface damaging. The part is chilled off before handling. The completed covered product is then expelled from the transports, reviewed and readied for pressing and shipment.
With more than 50 years of surface engineering expertise, Kerone designs dip coating systems capable of delivering highly consistent and repeatable coating performance. These machines are widely used in industries where adhesion strength, coating thickness, and penetration depth are crucial.
We are having immense experience in designing and manufacturing of Immersion/Dip coating systems that can best fit for the size and various processing requirements of the client’s business. The Immersion/Dip coating systems manufactured by KERONE are made with high quality internal and external material by taking discreet efforts for the perfect coat and uniform heat distribution.
Kerone custom-configures each system based on:
Kerone provides a wide range of Immersion/Dip Coating Machines designed to meet diverse industrial coating needs. The systems are available in manual, semi-automatic, and fully automated configurations, allowing customers to choose the level of operational control and throughput required. Depending on process requirements, Kerone offers both vertical and horizontal dip-coating tanks, along with heated or cooled coating baths that maintain stable fluid properties. Advanced options include dip-coating systems integrated with inline drying and curing ovens for continuous production, as well as PLC-based robotic dip systems for precision, repeatability, and large-scale automated operations. These machines support full or partial immersion and enable uniform coating application through controlled withdrawal speeds. Designed to handle thick, high-viscosity, or chemical coatings, they deliver excellent penetration into porous or 3D substrates. The tanks are constructed using stainless steel or other corrosion-resistant materials, with available recirculation systems that minimize coating wastage. Automated lifting and lowering mechanisms ensure smooth, accurate movement, while bath temperature control, compatibility with water-based and solvent-based formulations, and options for continuous or batch production make Kerone’s dip coaters highly versatile and customizable for industrial use.
Advantages:
Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.
Continuous tracking of process parameters with instant adjustments.
Intelligent fault detection to prevent failures before they occur.
Dynamic tuning of operations for maximum output and efficiency.
Unified access to real-time insights and performance trends.
Smarter utilization of energy to cut costs and reduce waste.
Encrypted data flow with seamless integration across plant systems.
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Kerone’s custom-designed heating and processing solutions are built to meet the demands of your growing operations. Whether you’re upgrading equipment, expanding production, or need a tailor-made solution
