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Introduction

A Waste Tire Plastic Pyrolysis Plant is a high-tech thermal decomposition equipment that is used to transform end-of-life tires as well as plastic waste into useful resources by a controlled heating process without the presence of any oxygen. This new technology also deals with the escalating issue of tire and plastic waste disposal in the world, which also produces lucrative by-products like fuel oil, carbon black, steel wire, and combustible gas. The pyrolysis technology separates the intricate polymer chains of the waste products at 400 o C to 450 o C to convert the environmental burdens into profitable products. These plants can be viewed as a sustainable way to go and can be aligned to the standards of the circular economy, as they provide industries with the alternative to the traditional waste disposal practices, such as landfilling or incineration that facilitate the process of soil contamination and air pollution.

Why Choose Kerone Waste Tire Plastic Pyrolysis Plant

The Waste Tire Plastic Pyrolysis Plant by Kerone is a unique product in the market because it is highly engineered with high quality of construction and environmental sustainability. Having years of experience in the manufacturing of thermal processing equipment, Kerone has come up with pyrolysis systems, which are maximized to produce the highest output at the least cost of operation and minimal impact on the environment. We have state of the art safety systems, automated controls, and energy saving designs in our plants which provides uniform product quality and dependability. Kerone is also offering a full lifecycle of the equipment such as preliminary consultation and custom design, through installation, commissioning, and after-sales service. Our plants are constructed using high-quality materials that come with longevity and durability thus minimizing maintenance and downtimes. Moreover, Kerone is dedicated to innovativeness; so, our pyrolysis plants have the modern technological achievements, such as high-performance cooling systems, gas purification unit, and automated feeding systems to maximize the process of conversion and increase the profitability of our clients.

Types and Features of Waste Tire Plastic Pyrolysis Plant

Kerone provides a range of options of Waste Tire Plastic Pyrolysis Plants depending on the scale of the operations and the waste processing needs. Our product portfolio consists of batch-type systems in the small to medium-scale segment, semi-continuous plants in the moderate production scales and fully continuous in the large-scale industrial segment processing multiple tons a day. Both types have tough reactor designs made of high-grade steel with special heat-resistant lining, effective heating systems using any form of fuel such as diesel, natural gas or recovered pyrolysis gas and extensive condensation systems that can recover as much liquid oil as possible.
The plants are fitted with modern gadgets like coolers, pressure sensors, pressure relief systems, dust collection units, and odour control systems. The pyrolysis plants are designed in a modular fashion that Kerone can easily expand them, their control panels are user friendly with PLC based control system that allows easy operation, carbon black discharge systems are optimally designed to avoid secondary pollution yet allows the company to produce the best products.

Key Features

  • High Conversion Efficiency
  • Advanced reactor design will mean maximum use of the waste tires and plastics to make useful products that have oil yields of up to 40-45 percent based on the quality of feedstock.

  • Continuous Operation Capability
  • Due to fully automated feeding and discharging systems, the processing can be performed continuously, which means that the production capacity and operation efficiency will be vastly enhanced.

  • Energy Self-Sufficiency
  • Non-condensable gas recovery and utilization system recycles the gases as fuel and by doing so, saves the external energy requirement and the cost of operation to a great extent.

  • Multi-layer Safety
  • Immense safety features such as pressure sensors, temperature controls, emergency cut off systems and automatic fire suppressors guarantee a risk-free working environment.

  • Environmental Compliance
  • The state-of-the-art emission control devices such as desulfurization towers, dust collectors, and gas purifying units will ensure all discharge requirements comply with the strict environmental rules.

  • Strong Build
  • Heavy-duty reactor made of high-quality boiler-grade steel with a higher level of thickness guarantees the long life, being able to resist the high temperature and the constant working state.

  • Intelligent Control System
  • State-of-the-art PLC automation using touch-screen interface allows the control of the processes with precision, real-time monitoring of the processes, and remote diagnostics to guarantee optimal performance.

  • Multi-feedstock Processing
  • It can utilize a wide range of waste materials such as whole tires, tire chips, mixed plastics, rubber waste and oil sludge and requires less pre-processing.

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Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

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Applications of Waste Tire Plastic Pyrolysis Plant

The Waste Tire Plastic Pyrolysis Plants offered by Kerone are widely applied in various industries that are searching to find a sustainable waste management system and alternative means of fuel. They are normally used in:
    • Tire Recycling Plants: Tire recycling of end-of-life automobiles, trucks, and off-road vehicles to recycle fuel oil, carbon black and steel wire to be resold.
    • Plastic Waste Management Centres: PE, PP, PS, ABS post-consumer and industrial plastic waste can be used to make pyrolysis oil that can be used as an industrial fuel or converted into an even more refined product.
    • Municipal Solid Waste Treatment: Inclusion in complete waste management systems to treat the plastic and rubber components of municipal waste streams.
    • Oil Refineries and Petrochemical Plants: Pyrolysis oil can serve as feedstock in refining processes or other purpose of heating systems and boilers, as an alternative fuel.
    • Carbon Black Manufacturing: Carbon black is manufactured through the recovery of carbon black that has been utilized in tire pyrolysis to serve the rubber product manufacturing industries, plastics, inks, and paints industry.
    • Energy Generation Facilities: The provision of pyrolysis oil and gas as alternative energy to power generation industry, cement kilns, glass furnaces, and other industry processes that consume a lot of energy.
Kerone Waste Tire Plastic Pyrolysis Plant is a viable investment decision that would give both an environmentally responsible approach and an economic gain. With more and more requirements of waste disposal regulations throughout the world, and the need to become increasingly more sustainable, pyrolysis technology provides a viable workaround to the problematic waste streams, turning them into valuable resources. Kerone offers a range of thermal processing services to customers alongside our philosophy of quality engineering and customer success, Kerone guarantees that your pyrolysis plant will provide quality service, stable output and good ROI. It is our total package, including custom design and production, installation, training, and constant technical assistance that ensure that you will have a partner to rely on in your waste-to-energy process. When you purchase Kerone, you are not only purchasing equipment but you are also purchasing proven technology, superior service and sustainable future.

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Frequently Asked Questions (FAQ)

  • The plants used by Kerone can operate with a large number of different materials such as whole tires, tire shreds, mixed plastic waste (PE, PP, PS, ABS), rubber waste, and even oil sludge. The plant is able to deal with passenger vehicle tires, truck tires, and off-road equipment tires. Nevertheless, the materials are to be relatively dry, and there must be no substantial contamination to ensure the high efficiency of processing.
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