Connect With Us
Connect With Us

Biochar & Sustainable Processing Lines

Home > Product > Batch Tire Plastic Pyrolysis Plant

Batch Tire Plastic Pyrolysis Plant 

Enquire Now
Download Brochure

Introduction

A Batch Tire Plastic Pyrolysis Plant, is a high-tech thermal decomposition apparatus that is used to transform waste tyres and plastic materials into useful energy products by the use of oxygen-free heat. It is an ecologically friendly technology, which is in batch mode and replenishing the certain amount of waste products under specific controlled cycles to form fuel oil, carbon black, steel wire, and combustible gases. These plants provide a cost-effective solution to waste management challenges and generate revenue because of the recovery of valuable by-products. The batch processing system has flexibility in the treatment of various forms and volumes of feedstock and is therefore suitable for small- to medium-sized operations. As the world grows more and more concerned with plastic contamination and tyre disposal, batch pyrolysis facilities are an essential technology of sustainable waste management and a circular economy.

Why Choose Kerone Batch Tire Plastic Pyrolysis Plant

The Batch Tire Plastic Pyrolysis Plant by Kerone can be referred to as the best option in terms of waste to energy that can be recommended to a business aiming at reliable, efficient, and ecologically friendly waste management. We base our plants on modern technology that guarantees our plants produce the highest amount of oil, a minimal number of emissions, and uniform quality of the products. We are integrating high levels of safety, automated systems of control, and strong construction materials that assure us of reliability of operations over an extended period of time and at minimal maintenance costs. Kerone has decades of experience in thermal processing, which means that we are able to provide a solution that is custom-made to meet the specifics of production requirements and the nature of the feedstock. We have user-friendly interfaces, intensive training programmes, and on-demand after-sales services that make our plants easy to use since the first day of use. The modular construction helps in easy installation and expansion and relocation where necessary. Moreover, the environment at Kerone is determined to be environmentally compliant, meaning that our systems are highly compliant with the emission standards and our systems will recover as much as possible. By selecting Kerone, you are investing in the established technology supported by technical superiority, customer support and a partner who will ensure your success in the waste-to-energy industry.

Types and Features of Batch Tire Plastic Pyrolysis Plant

Kerone provides Batch Tire Plastic Pyrolysis Plants in different configurations to meet the capacity of operation and feedstock needs depending on the operation scales. We have small units that have capacities of 5-10 tons, medium-capacity units of 10-15 tons and large-capacity units of 15-20 tons in terms of capacity. Both types have a horizontal rotating reactor in which the heating is uniform and the conversion is effective. The plants are programmable to either tire specific, plastic-specific or mixed feedstock plus adjustable parameters. The main attributes of all forms are automated feeding, PLC control panels with temperature and pressure sensors, efficient condensation systems with many cooling stages, carbon black discharge systems, and built-in safety systems such as pressure relief systems and fire systems. State-of-the-art models come with continuous feeds to ensure cleanliness in the fuel, desulfurization systems to assist in the production of a cleaner fuel and waste heat recovery units to enhance overall efficiency in energy use. The reactor vessels are made of high-grade boiler steel, which has a special refractory lining to allow a long lifespan, and the condensation system is made of special materials that cannot be corroded by the compounds that are present in pyrolysis vapours.

Key Features

  • High Oil Yield Efficiency

    • The reactor is designed with advanced technology and temperature control to guarantee maximum conversion rate, which is usually 40-45 percent oil yield of tires and 50-60 percent oil yield of plastics, which is quite high in comparison to other systems.

  • Strong Safety Systems

    • The safety systems are strong with several safety mechanisms such as the pressure relief valves, temperature alarms, automated shutdown procedures, and fire detection systems, which makes it safe to operate in any given situation.

  • Intelligent Power Economy

    • Built in waste heat recovery system obtains the unused heat power to preheat feedstock or produce steam and saves as much as 30 percent of overall fuel usage and enhances operational economy.

  • Automated Control System

    • PLC based control panel with a touch screen interface gives real-time data of all critical parameters, automatic process control, and detailed data logging that can be used to analyse the operations.

  • Durable Construction

    • Reactor vessel made of Q345R boiler steel with a minimum of 16 mm thickness that has been reinforced with ceramic fibre insulation and refractory coating to ensure long life and thermal efficiency.

  • Efficient Condensation System

    • A high-quality and clean fuel oil that can be used in industrial processes is produced by the efficient Condensation System, which is used to ensure high vapour recovery and is used in the process of condensing tubular condensers and water-cooling towers.

  • Minimal Emissions

    • The high-standard gas cleaning system with desulfurization units, dust collectors and exhaust gas cleaning will guarantee the environmental safety standards and low pollution of air.

  • Flexible Feedstock Processing

    • Can process whole tires, shredded tires, mixed plastics (PE, PP, PS), rubber products and mixed tire-plastic feedstock with flexible processing parameters used to achieve the best results.

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Batch Tire Plastic Pyrolysis Plant

The Batch Tire Plastic Pyrolysis Plants of Kerone are widely utilized in various industries with the need to find long-term waste management solutions along with energy recovery. Examples of typical uses are:
    • Tire Recycling Facilities: Recycling of end-of-life vehicle tires, Truck tires, and industrial rubber products to restore fuel oil, rubber manufacturing carbon black, and steel wire to be recycled to the metal industries.
    • Plastic Waste Management: The post-consumer plastic, industrial plastic scrap, agricultural film, and packaging material waste can be converted to liquid fuel and valuable chemical feedstock to be used in a number of ways.
    • Municipal Waste Processing: Upgrading municipal solid waste management programs, i.e., recycling rubber and plastic fractions (which are separated out of mixed waste streams), unloading landfill, and earning revenue.
    • Industrial Fuel Production: Production of alternative fuel oil to be used in boilers, furnaces, cement kilns and power generation plants to cut down on conventional fossil fuel and to reduce the cost of doing business.
    • Carbon Black Manufacturing: Carbon black, which is recovered and used as a reinforcing filler in rubber products, tire manufacturing, plastics, inks, and coatings, creates more revenue streams through waste materials.
    • Environmental Remediation Projects: Favouring cleanup efforts of dumped tires and plastic collection sites, which are illegal, and converting environmental hazards into economically viable products in addition to the restoration of the contaminated areas.
The Batch Tire Plastic Pyrolysis Plant by Kerone is a radical initiative that can help a business and a city overcome increasing problems related to the disposal of tires and plastic waste. These systems provide lucrative business opportunities and offer solutions to such vital environmental issues by transforming waste streams that present a problem into highly valued commodities such as fuel oil, carbon black, steel, and combustible gases. The technology integrates the well-tested pyrolysis with the current engineering technologies to provide safe, efficient, and reliable operations. Kerone has long-term operations and success with minimally required maintenance due to the flexible capacity and complete automation of its plants, as well as strong construction. The environmental advantages are far greater than just waste reduction since it also encompasses lessening greenhouse gas emissions in comparison to landfill or incineration, lessening the use of natural resources through material recovery, and also lowering the reliance on virgin petroleum products. With regulations on waste disposal becoming stricter across the world and the growing momentum of the circular economy, the investment in the technology of batch pyrolysis makes organisations first in the sustainable industrial practice. It has been noted that Kerone is determined to give quality customer care and never-ending innovation in order to make your pyrolysis plant produce quality services and payback in the coming years.

Seamless Export Connections Global & Local

Our Global Footprint in Industrial Excellence

Delivering world-class industrial and process solutions across countries with precision, innovation, and reliability.

PeruPeru
ChileChile
ArgentinaArgentina
MexicoMexico
ColombiaColombia
BrazilBrazil
USAUSA
CanadaCanada
United KingdomUnited Kingdom
FranceFrance
GermanyGermany
SpainSpain
ItalyItaly
NetherlandsNetherlands
SwedenSweden
SwitzerlandSwitzerland
PolandPoland
PortugalPortugal
IrelandIreland
CzechiaCzechia
RomaniaRomania
HungaryHungary
AustriaAustria
GreeceGreece
KazakhstanKazakhstan
UzbekistanUzbekistan
TurkmenistanTurkmenistan
AlgeriaAlgeria
EgyptEgypt
NigeriaNigeria
KenyaKenya
South AfricaSouth Africa
Saudi ArabiaSaudi Arabia
UAEUAE
IsraelIsrael
RussiaRussia
IndiaIndia
ChinaChina
JapanJapan
South KoreaSouth Korea
ThailandThailand
VietnamVietnam
MalaysiaMalaysia
SingaporeSingapore
IndonesiaIndonesia
PhilippinesPhilippines
AustraliaAustralia
New ZealandNew Zealand

Pan-India Presence. Local Expertise.

Raipur
Bilaspur
Panaji
Vasco da Gama
Gandhinagar
Ahmedabad
Surat
Chandigarh
Gurgaon
Shimla
Manali
Bengaluru
Mysore
Kochi
Pune
Mumbai
Thane
Navi Mumbai
Hyderabad
Chennai
Coimbatore
Kolkata
Lucknow
Jaipur
Udaipur
Jodhpur
Dehradun
Haridwar
Bhubaneswar

Product Gallery

Frequently Asked Questions (FAQ)

  • The plant is able to accept whole or shredded tyres, a variety of plastics in the form of PE (polyethylene), PP (polypropylene), PS (polystyrene), rubber products and mixed tyre-plastic feedstock. But PVC and PET plastics are to be avoided because they form corrosive compounds during the pyrolysis process.

Get Expert Assistance

Pyrolysis Plants

Categories

Get a Custom Quote Today

Kerone’s custom-designed heating and processing solutions are built to meet the demands of your growing operations. Whether you’re upgrading equipment, expanding production, or need a tailor-made solution

Get a Quote

Contact Us

Please enable JavaScript in your browser to complete this form.
Let's chat