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IR Flash Cure 

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Introduction

IR Flash Cure is a specialized infrared curing process used primarily in the textile and screen printing industry to partially or fully cure plastisol ink between print stations, enabling multi-color printing without smearing or color bleeding. Kerone’s IR Flash Cure units deliver instantaneous, controlled infrared heat to the printed surface, gelling the ink in seconds without disturbing adjacent colors or causing fabric distortion. Our flash cure systems are engineered for high throughput, energy efficiency, and ease of integration with automatic and manual screen printing carousels, ensuring crisp, vibrant multi-color prints with excellent wash resistance.

Why Choose Kerone IR Flash Cure

The wide experience had made KERONE specialized in designing, manufacturing and export of various Infrared Flash cure dryer with different specifications. Infrared Flash cure dryers manufactured by KERONE is economical, robust, build to fit in the process and last of the long time. Infrared (IR) flash cure dryers (best suited for Textile, Garment Printing, screen printing) that is equipped with auto and manual switches. Designed and manufactured to meet the international quality standards, our range is commended for best performance and robustness. Control panel is provided to set and control the process

Types and Features of IR Flash Cure

  • Height adjustment for heating panel should be parallel to the pallet
  • Timer, controller
  • Remote start pulse
  • Cooling fans with high volume, pressure
  • Auto, manual switches
  • Control panel on battery
  • Caser wheels (brake wheels 2 No) nylon wheels
  • Distance between pallet to floor lever app. Height 35″
  • Height variation up to 250 mm from pallet
  • All wiring, ducks on the portable system would be nicely done

Key Features

  • Ultra-fast heat-up to curing temperature in under 3 seconds
  • Uniform heat distribution across the entire platen area
  • Adjustable temperature from 100°C to 220°C for different ink types
  • Precise timer control with digital display for consistent gelling
  • Compatible with plastisol, water-based, and discharge inks
  • Lightweight and compact design for easy carousel mounting
  • Energy-efficient infrared emitters with long service life
  • Safety cool-down and auto shut-off features

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of IR Flash Cure

Kerone’s IR Flash Cure units are extensively used in textile printing and garment decoration industries for multi-color screen printing processes. Typical applications include:
    • Screen printing on T-shirts, hoodies, and sportswear with multiple ink colors
    • Curing plastisol inks between color stations on automatic carousels
    • Gelling water-based inks for multi-color printing on cotton and blended fabrics
    • Discharge printing processes requiring precise flash cure temperatures
    • Specialty printing on dark garments requiring underbase flashing
    • Promotional product decoration on bags, hats, and accessories
Kerone’s ir flash cure solutions deliver unmatched quality, safety, and operational performance. Each system is tailored to meet production targets while ensuring energy savings, reliability, and long-term industrial value.

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Frequently Asked Questions (FAQ)

  • IR flash curing partially gels plastisol or water-based ink between print stations, preventing ink smearing and enabling multi-color printing in sequence.

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