Sludge Carbonization Plant 

Kerone has a variety of Sludge Carbonization Plants depending upon the needs of the operation and the sludge properties, such as batch-type carbonization plants being used in smaller facilities or research work, continuous carbonization plants being used in large-scale municipal and industrial processes and modular units being used to provide scalability and flexibility to increasing waste management demands. Our plants incorporate various types of reactors, including rotary kilns, fluidized beds and horizontal moving bed reactors, which have been optimized to suit various sludge characteristics and throughput needs.
Some important technological characteristics are indirect heating systems, which avoid contamination of the carbonized products; the incorporation of sludge pre-drying units, which are integrated with the main systems to enhance energy saving by eliminating moisture content prior to the carbonization process; an automated ash removal system, which makes sure that the process continues without interruption; and the use of sophisticated process control systems, which monitor all the process parameters such as temperature, pressure, residence time and the composition of gas.
The carbonization plants of Kerone are furnished with multi-stage exhaust gas treatment, which includes cyclones, scrubbers, and filters to control particulates and neutralise deleterious emissions to guarantee that the environment is under compliance and the workplace is safe. Its modular design concept enables ease of maintenance, replacement of parts and later add-on capacity, and the sturdy construction with high-grade refractory materials and corrosion-resistant alloys makes it last long and have very little downtime even under rigorous operation conditions.