Kerone’s Skid Mounted Process Units are fully engineered, compact modular systems designed to simplify complex industrial operations by integrating complete process functionality—such as mixing, reaction, separation, filtration, heating/cooling, dosing, and transfer—onto a single steel frame. These plug-and-play units are built off-site under controlled manufacturing conditions, ensuring superior quality, reduced installation time, minimal civil work, and seamless commissioning. Each skid is engineered with precision piping, instrumentation, automation, and utilities to deliver consistent, validated, and efficient processing performance across demanding industrial environments.
Kerone manufactures a wide portfolio of skid-mounted process units tailored to batch, semi-continuous, and continuous operations. These include reaction skids equipped with jacketed reactors, temperature control modules, and automated dosing systems for controlled chemical or pharmaceutical synthesis; mixing and blending skids featuring high-shear mixers, agitators, load-cell based ingredient dosing, and transfer pumps for homogenous formulations; filtration and separation skids integrating pressure filters, centrifuges, membranes, cartridges, or polishing units for solid-liquid separation; thermal control skids comprising heat exchangers, chillers, hot oil systems, and steam utilities to maintain precise thermal profiles; and pumping & transfer skids designed with metering pumps, flow controllers, and hygienic piping for accurate fluid movement. Each skid incorporates advanced instrumentation, PLC/SCADA automation, interlocked safety systems, CIP/SIP compatibility (optional), and ASME/GMP-compliant fabrication. The modular architecture enables rapid installation, flexible plant layout integration, and easy relocation during capacity expansion.
There are various types of skid mounted process units designed and manufactured based on the client’s requirements. Below are some common types of skid mounted process units:
Single Fluid Heating System: A single fluid heating and cooling system is normally connected to a single reactor, where the temperature of the system is varied as per the process requirement.
Hot Water Systems: The hot water system is available for use with plant steam or electricity as the heat source. Both steam and electric units come in single and dual zone configurations.
Skid Mounted Reaction Unit: Expensive and high-grade products are not produced in large quantities, as they are typical for the pharmaceutical industry and fine/special chemical areas.
Fractional Distillation: We design many types of distillation operations that can be carried out in the system, such as Simple Distillation, High Vacuum Distillation, Fractional Distillation, and Azeotropic Distillation.
Features:
Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.
Continuous tracking of process parameters with instant adjustments.
Intelligent fault detection to prevent failures before they occur.
Dynamic tuning of operations for maximum output and efficiency.
Unified access to real-time insights and performance trends.
Smarter utilization of energy to cut costs and reduce waste.
Encrypted data flow with seamless integration across plant systems.
Peru
Chile
Argentina
Mexico
Colombia
Brazil
USA
Canada
United Kingdom
France
Germany
Spain
Italy
Netherlands
Sweden
Switzerland
Poland
Portugal
Ireland
Czechia
Romania
Hungary
Austria
Greece
Kazakhstan
Uzbekistan
Turkmenistan
Algeria
Egypt
Nigeria
Kenya
South Africa
Saudi Arabia
UAE
Israel
Russia
India
China
Japan
South Korea
Thailand
Vietnam
Malaysia
Singapore
Indonesia
Philippines
Australia
New Zealand
✓ Thank you! We will get back to you shortly.
Kerone’s custom-designed heating and processing solutions are built to meet the demands of your growing operations. Whether you’re upgrading equipment, expanding production, or need a tailor-made solution
