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Process Plant / Equipments

Introduction

KERONE along with its dedicated team of process equipments machinery manufacturing and design team and technically equipped manufacturing facilities has helped in succeeding in providing the high quality and technically advanced process equipments for the various need of the Chemical Plant, Planetary Mixers, Reactors, Reaction Kettles, Rotary Vacuum Dryers, Screw Conveyors and many other applications. We are having more than 48years experience in providing the various types of the industrial machineries.

Why Choose Kerone Process Plant / Equipments

Choosing the right process equipment partner is not simply a procurement decision — it is a long-term investment in operational reliability, safety, and productivity. KERONE stands apart through a unique combination of engineering depth and manufacturing excellence, backed by four decades of hands-on industrial experience. Our in-house R&D and design teams work closely with each client to understand specific process requirements, regulatory constraints, and throughput targets before delivering a tailored solution. Every piece of equipment we manufacture undergoes rigorous quality checks, compliance validation, and performance testing to ensure it meets international standards. We offer end-to-end support from conceptual design and pilot-scale trials to full-scale plant commissioning and after-sales service, making KERONE a trusted process engineering partner rather than just a supplier. Our ability to design custom configurations, integrate automation and control systems, and offer CIP/SIP-ready designs makes us particularly well-suited for hygienic, pharmaceutical-grade, and high-throughput industrial applications.

Types and Features of Process Plant / Equipments

Process Equipments are arrangement of various mechanical equipments required for physical or chemical methods of mechanical and/or thermal treatment or processing of a raw material or product. Process Equipments are used in chemical and materials processing, in facilities like refineries, chemical plants, and wastewater treatment plants, pharmaceutical and other Industrial process engineering applications.

The process equipments/plants are usually consisting of the following:

Reactors
Feeders
Industrial Dryers
Mixing Plants
CIP/SIP Systems
Pilot/Lab Scale Plants
Screw Feeder/Blender
Filling Systems
Powder Transfer System
Batching System
Process Plants

Key Features

GMP-compliant, cGMP-ready designs with smooth internal surfaces, polished welds, and zero dead-leg configurations to prevent contamination.
Integrated CIP/SIP provisions in applicable equipment, enabling automated in-place cleaning and sterilization for aseptic production environments.
Wide operational temperature and pressure range across all equipment categories, suitable for both ambient and high-temperature/high-pressure process conditions.
Energy-efficient thermal and mechanical designs that minimize utility consumption while maintaining consistent process output and product quality.
Comprehensive safety features including pressure relief valves, explosion-proof motors, safety interlocks, and emergency shutdown systems as per international safety standards.

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Process Plant / Equipments

KERONE’s Process Plants and Equipments are extensively used across a diverse range of high-demand industries.
Typical applications include:

Chemical and Specialty Chemicals Industry — for synthesis, neutralization, distillation, mixing, drying, and handling of APIs, solvents, pigments, polymers, and specialty chemicals.
Pharmaceutical and Nutraceutical Manufacturing — GMP-compliant reactors, dryers, mixers, and filling systems for tablet granulation, liquid preparation, sterile processing, and bioactive compound manufacturing.
Food and Beverage Processing — hygienic mixing, cooking, blending, drying, and conveying of food ingredients, flavors, dairy products, and nutritional supplements.
Agro-chemicals and Fertilizer Plants — large-capacity batch reactors, screw conveyors, and dryers for pesticide formulation, granular fertilizer production, and agrochemical blending.
Mineral Processing and Ceramics — rotary dryers, reactors, and feeding systems for ore beneficiation, ceramic powder processing, refractory material handling, and calcination.
Cosmetics and Personal Care — precision mixing, emulsification, filling, and packaging systems for creams, lotions, gels, shampoos, and other personal care formulations.

Seamless Export Connections Global & Local

Our Global Footprint in Industrial Excellence

Delivering world-class industrial and process solutions across countries with precision, innovation, and reliability.

Peru

Chile

Argentina

Mexico

Colombia

Brazil

USA

Canada

United Kingdom

France

Germany

Spain

Italy

Netherlands

Sweden

Switzerland

Poland

Portugal

Ireland

Czechia

Romania

Hungary

Austria

Greece

Kazakhstan

Uzbekistan

Turkmenistan

Algeria

Egypt

Nigeria

Kenya

South Africa

Saudi Arabia

UAE

Israel

Russia

India

China

Japan

South Korea

Thailand

Vietnam

Malaysia

Singapore

Indonesia

Philippines

Australia

New Zealand

Pan-India Presence. Local Expertise.

Raipur

Bilaspur

Panaji

Vasco da Gama

Gandhinagar

Ahmedabad

Surat

Chandigarh

Gurgaon

Shimla

Manali

Bengaluru

Mysore

Kochi

Pune

Mumbai

Thane

Navi Mumbai

Hyderabad

Chennai

Coimbatore

Kolkata

Lucknow

Jaipur

Udaipur

Jodhpur

Dehradun

Haridwar

Bhubaneswar

Product Gallery

Frequently Asked Questions (FAQ)

KERONE manufactures a wide range of process equipment including Reactors, Reaction Kettles, Planetary Mixers, Rotary Vacuum Dryers, Screw Conveyors, Screw Feeders/Blenders, CIP/SIP Systems, Powder Transfer Systems, Batching Systems, Filling Systems, and complete Pilot/Lab Scale Plants. Each equipment type is available in multiple configurations to suit different industries and process requirements.