Batching Systems 

Kerone’s Batching Systems are engineered to handle diverse ingredient profiles through multiple batching configurations tailored to industry needs. The micro and macro ingredient batching systems deliver high-precision dosing for small-volume additives as well as large-volume base materials, ensuring exact formulation consistency. Liquid dosing skids provide controlled pumping, metering, and temperature-regulated dispensing of oils, solvents, syrups, chemicals, and viscous liquids. For multi-ingredient processes, multi-hopper weighing systems integrate multiple load-cell mounted hoppers to automate sequential or simultaneous weighing with exceptional accuracy. Additionally, pneumatic powder batching modules support dust-free transfer and dosing of powders directly into mixers, reactors, or process lines using vacuum or pressure conveying principles. Together, these systems offer seamless integration, recipe automation, hygienic construction, and high repeatability required in modern formulation environments.

A batching system or batching line is a batch operating production process. In this process, production occurs in sequential steps in discrete batches. KERONE has expertise in providing both batching and continuous processing units. A batching system processes the input in discrete batches using one set of equipment at a time.

The batching process comprises of three basic steps, namely:

• Feeding the raw material
• Processing it into the final product or a by-product
• Receiving the final output

Batch processing systems ensure efficient process control in terms of end-product quality, reduction of physical labor and related errors, improved productivity, and a cleaner factory environment.

• Batching of dry & liquid materials
• Can process micro as well as bulk quantities
• Unlimited number of raw materials can be processed
• Tolerance control for accurate weights and batch integrity
• Stainless steel enclosures
• Digitally automated
• Hassle-free functioning