Semi-continuous Tire Plastics Pyrolysis Plant is an improved thermal decomposition system which is developed to transform waste tires and plastics into useful energy products by a process-controlled heating in the absence of oxygen. This is a new technology that is able to resolve the increasing environmental problem in the form of tire and plastic waste and produce commercially viable products such as pyrolysis oil, carbon black, steel wire, and combustible gas. The plant is operated at temperatures of 250 o C to 450 o c with a semi-continuous feeding system which allows it to have an efficient batch processing with minimum downtime between cycles. Having processing capacities of 6 to 20 tons per batch, these plants are set up to be operated at industrial scale with an aim of finding a sustainable waste management solution and the possibility of generating revenue on the same. Through the pyrolysis process, the long chain hydrocarbon polymers are effectively reduced to short molecules resulting in products that are capable of being used as alternative fuels, industrial carbon supplements as well as raw materials in industrial manufacturing processes.
Intensive horizontal rotating reactor with specialized internal structure that guaranteed uniformity in heat distribution, maximum material contact and long service life of more than 8-10 years of continuous operation.
The semi-continuous operation type has been developed enabling continuous feeding preparation and operation as long as a batch is being sequenced with 85-90% equipment utilization compared to the traditional batch system 60-65%.
Multi-fuel friendly furnace with optimized burner system, refractory lining, and heat recovery system which lowers the fuel burn by 25-30 percent, but still provides regular processing temperatures.
New technology based on a high condensation system, three stage cooling tower, high performance heat exchangers, and efficient design of vapor pathways that have a recovery rate of up to 40-45 percent of the tires and 50-60 percent of the plastics.
Extensive safety design portion: pressure relief valves, temperature sensors, emergency shutdown, flame arrestors and water seals guarantees operator safety and the compliance with the regulations.
Built in pollution control desulfurization towers, dust collection system, activated carbon adsorption system, and tail gas recycle system that satisfy Euro 5 and EPA standards of emission control.
A front office and a back office to handle data files, data analysis package, and heart rate measurement package.
Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.
Continuous tracking of process parameters with instant adjustments.
Intelligent fault detection to prevent failures before they occur.
Dynamic tuning of operations for maximum output and efficiency.
Unified access to real-time insights and performance trends.
Smarter utilization of energy to cut costs and reduce waste.
Encrypted data flow with seamless integration across plant systems.
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Kerone’s custom-designed heating and processing solutions are built to meet the demands of your growing operations. Whether you’re upgrading equipment, expanding production, or need a tailor-made solution

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