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Introduction

Heat Pump Conveyor Dryers move material continuously through a drying tunnel on a mesh or perforated belt while a heat pump circuit conditions and recirculates the drying air across the bed of product. As material travels along the belt, air is drawn through or across the product bed, picking up moisture, which is then stripped out at the heat pump’s evaporator coil before the same air is reheated at the condenser and returned to the tunnel. This continuous, closed-loop approach suits high-throughput operations that need consistent, uninterrupted output rather than the load-unload cycle of batch drying, while still delivering the tight humidity control and lower energy consumption that heat pump technology offers over direct-fired convective tunnels. Belt speed, bed depth and zone-wise temperature and humidity settings can all be adjusted to match the specific dehydration curve of the product, allowing a single conveyor system to be tuned for gentle initial moisture removal followed by more intensive drying in later zones, or vice versa, depending on what the material requires to avoid case hardening, shrinkage or surface cracking.

Why Choose Kerone Heat Pump Conveyor Dryers

Kerone designs Heat Pump Conveyor Dryers as multi-zone systems, with each zone independently controllable for temperature, humidity and airflow direction, so the drying curve can be matched precisely to how your specific product loses moisture at each stage of the process. Our engineering team calculates belt residence time, bed depth and airflow velocity based on your product’s initial moisture content, target final moisture and permissible drying rate, rather than defaulting to a single generic tunnel profile. Kerone’s in-house manufacturing means belt material, mesh aperture, tunnel insulation and heat pump capacity are all specified together as one system, avoiding the performance gaps that occur when a conveyor and a refrigeration package are sourced from different vendors and integrated on-site. Customers also benefit from Kerone’s ability to conduct pilot trials on customer-supplied product before finalizing zone counts and tunnel length, de-risking the investment before the full-scale system is built. Kerone also designs belt tensioning, tracking and cleaning systems specific to the product being handled, since mesh belt fouling and drift are common causes of unplanned downtime on conveyor dryers running sticky or fine particulate materials over long production runs.

Types and Features of Heat Pump Conveyor Dryers

Kerone’s Heat Pump Conveyor Dryers are available as single-pass, single-belt tunnels for straightforward continuous drying and as multi-tier conveyor systems where the product transfers between stacked belts to extend residence time within a shorter tunnel footprint. Airflow configuration can be through-flow, where air passes vertically through a permeable product bed on a mesh belt, or over-flow, where air passes horizontally across the product surface, with the choice depending on particle size, bed permeability and whether through-flow would disturb a fragile product. Zone counts typically range from two to six independently controlled sections depending on tunnel length and the complexity of the product’s drying curve, and tunnels can be built in straight-through or U-shaped layouts to fit available plant floor space. Insulated tunnel panels with minimal thermal bridging are used throughout to protect the energy efficiency gains delivered by the heat pump circuit, and inspection doors are positioned along the tunnel length to allow visual monitoring and maintenance access without interrupting airflow in adjacent zones. Inlet and outlet air locks or curtains are incorporated at tunnel entry and exit points to minimise ambient air infiltration where the belt passes through the tunnel wall, protecting the humidity control the heat pump circuit is designed to maintain.

Key Features

  • Multi-zone independent control of temperature, humidity and airflow to match each stage of the drying curve
  • Continuous throughput suited to high-volume production without batch load-unload downtime
  • Through-flow or over-flow airflow configurations selected to match product bed permeability
  • Closed-loop heat pump air conditioning delivers lower specific energy consumption than direct hot air tunnels
  • Multi-tier belt options extend residence time within a compact tunnel footprint
  • Stainless steel mesh belts and tunnel construction suited to food and hygienic processing standards
  • Consistent product quality and moisture uniformity across long, continuous production runs
  • PLC control with zone-wise data logging for process traceability and continuous improvement

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Applications of Heat Pump Conveyor Dryers

Kerone’s Heat Pump Conveyor Dryers are extensively used in industries running continuous, high-volume production lines. Typical applications include:
    • Fruit and vegetable slice, dice and pulp drying for snack and ingredient manufacturing
    • Pasta, noodle and extruded food product drying
    • Biomass pellet, briquette and agricultural residue drying for fuel applications
    • Coconut and copra drying for oil extraction and desiccated coconut production
    • Animal feed and pet food pellet drying after extrusion
    • Tea leaf withering and drying in continuous processing lines
    • Nut, seed and legume drying for food processing and export
    • Sludge and biosolid drying for waste management and biochar feedstock preparation

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Frequently Asked Questions (FAQ)

  • Product is spread on a perforated or mesh belt that carries it continuously through a tunnel where dehumidified, temperature-controlled air passes through or across the bed at each zone.

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