Hybrid & Combination Drying

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Introduction

Kerone’s Belt & Heat Pump Combination Dryer unites a continuous conveyor-belt drying tunnel with a closed-loop heat pump that recycles the heat normally lost in exhaust air. Product travels on a mesh belt through a chamber where warm, dry air flows across or through the layer and picks up moisture. Instead of venting this humid air to the atmosphere, the heat pump’s evaporator cools it below its dew point so water condenses and drains away, and the condenser then reheats the same, now dehumidified air before it returns to the product. Latent heat is therefore recovered rather than wasted, and the drying air stays in a sealed circuit, which keeps aroma, colour and hygiene under control. Because heat pumps typically deliver several units of heat for every unit of electricity consumed, this dryer is among the most energy-efficient ways to dry delicate foods and agricultural products at low to moderate temperatures, and it provides stable conditions regardless of outdoor weather.

Why Choose Kerone Belt & Heat Pump Combination Dryer

Energy cost, product quality and year-round consistency are the three issues that most often drive customers to this technology, and Kerone designs for all three. The heat pump is sized to the moisture load so the compressor operates in its efficient range, with an auxiliary heater available for start-up or for products that need slightly higher temperatures. Belt speed, air velocity and temperature are adjustable, and air-reversal or multi-pass belt arrangements help equalise drying across the full width and depth of the bed. The sealed air loop protects products from dust, insects and ambient humidity, and condensate can be drained and collected cleanly. Food-grade stainless-steel belts, panels and frames support hygiene, while insulated chambers reduce heat loss. Kerone also helps you choose between low-temperature drying for delicate products and higher-temperature, faster profiles for hardier ones. The result is lower operating cost per kilogram of water removed, better colour and flavour retention, and dependable production in any climate.

Types and Features of Belt & Heat Pump Combination Dryer

Kerone offers single-belt dryers for smaller capacities, multi-tier belt dryers with several conveyor layers for larger throughput in a compact footprint, and multi-zone designs where each section has its own temperature and airflow profile. Air can pass across the product, upward through the bed for perforated belts, or in alternating directions to improve uniformity. Heat pump circuits use refrigerants chosen for the operating temperature range, with typical drying air temperatures from about 30 to 70 degrees Celsius and higher-temperature heat pump options available for specific duties. Hybrid versions integrate auxiliary electric, steam or hot-water heaters, solar pre-heating or waste-heat recovery. Features include variable-speed belt drives, automatic belt tracking, product-loading feeders with levelling devices, adjustable humidity set-points, condensate drain systems, filters for incoming air, and PLC touch-screen control with recipe storage and data logging.

Key Features

  • Closed-loop heat recovery: Moisture is condensed from the air and latent heat is reused, greatly reducing energy waste.
  • High energy efficiency: The heat pump delivers several units of heat per unit of electricity, lowering cost per kilogram of water removed.
  • Continuous belt processing: A steady flow of product enters and leaves, suiting production lines and reducing labour.
  • Low-temperature, controlled drying: Stable air temperature and humidity help retain colour, aroma and nutrients in delicate products.
  • Weather-independent operation: The sealed circuit performs consistently regardless of ambient humidity, rain or season.
  • Multi-zone airflow control: Temperature, humidity and air velocity can be tuned along the belt to follow the drying curve.
  • Hygienic design: Stainless-steel belts, insulated panels and drainable condensate systems support clean production.
  • Hybrid flexibility: Auxiliary heaters, solar input or waste heat can supplement the heat pump for faster or hotter profiles.

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Applications of Belt & Heat Pump Combination Dryer

Kerone’s Belt & Heat Pump Combination Dryers are extensively used in industries that dry moisture-rich, temperature-sensitive products on a continuous basis. Typical applications include:
    • Drying fruit slices, vegetable pieces, chips and dehydrated ingredients.
    • Dehydrating mushrooms, herbs, flowers, tea leaves and medicinal plants.
    • Drying noodles, pasta, rice products and other cereal-based foods.
    • Processing seafood, fish pieces, shrimp and meat snacks at controlled low temperature.
    • Drying pet-food treats, jerky-style products and animal feed components.
    • Drying agricultural products such as ginger, garlic, chillies and seaweed.
Kerone’s Belt & Heat Pump Combination Dryer delivers continuous, energy-efficient drying with excellent control over temperature and humidity. By recovering heat that would otherwise leave through exhaust air, it lowers operating cost while protecting the colour, aroma and nutritional value of delicate products. The sealed air system ensures consistent results through every season, and the belt format keeps production smooth and scalable. Contact Kerone with your product, target moisture and daily capacity, and we will recommend a belt layout, heat pump size and control strategy matched to your plant and energy goals.

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Frequently Asked Questions (FAQ)

  • The evaporator cools humid air so water condenses out, releasing latent heat that the refrigerant captures. The condenser then reheats the dry air for reuse, so the same energy cycles repeatedly rather than being vented.

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