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Introduction

At KERONE we manufacture high quality and durable steam coils, for the purpose of transferring heat from one point to other, steam is the favored medium for heat transfer all through much of industry. Steam is simple and economical to move from the heater to the point of utilization, and it surrenders much of its vitality at a steady temperature when it gathers. Procedure control is simple and quick with steam, and there is basically no slack time.

Standard Steam Coils are intended for medium temperature applications where the entering temperature is 55O F or higher. Our coils could be intended for different steam weights with pitched-in packaging choices for speedy condensate evacuation.

Non-Freeze stream coils are intended for low temperature applications with entering air temps of 55O F or less. Outline and creation is finished with buildup evacuation as a high necessity. These coils are planned with one header, a tube-inside a-tube setup, and baffle which steer the steam through the inward tube permitting buildup to be cleared through the external tube.

Inverse end designs are accessible for both standard steam and steam appropriation coils. We can give the correct coil to any funneling setup. These coils don’t oblige a tube-inside a-tube plan.

Why Choose Kerone Steam Coils

Kerone has established itself as a trusted leader in industrial thermal engineering, and its steam coils reflect this legacy of excellence through unmatched design precision, material quality, and application-specific customisation. When you choose Kerone steam coils, you benefit from a partner that understands that no two industrial processes are identical which is why every coil is designed and manufactured to align precisely with your operational parameters, including steam pressure ratings, fluid viscosity, temperature differentials, and space constraints. Kerone’s team of seasoned thermal engineers conducts exhaustive heat-transfer calculations and computational fluid dynamics (CFD) analysis during the design phase to ensure optimal performance from day one. The company’s in-house fabrication facilities, coupled with rigorous quality control protocols compliant with ASME, IS, and other international standards, guarantee that each steam coil undergoes thorough pressure testing, weld inspection, and dimensional verification before delivery. Moreover, Kerone provides comprehensive after-sales support, including installation guidance, commissioning assistance, and preventive maintenance service, ensuring that your investment continues to deliver peak performance throughout its operational life. Choosing Kerone means choosing reliability, efficiency, and a partnership built on technical excellence.

Types and Features of Steam Coils

Kerone offers a comprehensive portfolio of steam coils tailored to diverse industrial needs, encompassing immersion steam coils for direct liquid heating in tanks and vessels, hairpin steam coils for compact installations requiring high thermal output in confined spaces, helical steam coils for uniform heat distribution in cylindrical containers, and steam distributing coils specifically engineered for air-heating applications where steam inlet pressure may vary significantly — preventing condensate flooding and ensuring consistent airflow temperature. Additionally, Kerone manufactures U-tube steam coils and straight tube coil banks for shell-and-tube heat exchanger configurations, as well as custom-profile coils for specialised reactors, dryers, and autoclaves. All Kerone steam coils feature seamless or welded tube construction with smooth internal bores to minimise pressure drop and scale formation, high-integrity header connections with proper drainage provisions to prevent waterlogging, and surface treatments or coatings selected to resist the corrosive effects of specific process environments, making them exceptionally versatile, robust, and low-maintenance in continuous industrial operation.

Key Features

  • High thermal efficiency with optimised tube pitch and surface area design for maximum heat-transfer coefficient.
  • Precision-welded headers and end caps with tested, leak-proof joints compliant with ASME/IBR pressure vessel codes.
  • Superior condensate drainage design with correctly sloped coil geometry to eliminate waterlogging and steam hammer.
  • Compact and modular form factors enabling easy integration into existing tanks, vessels, ducts, and process equipment.
  • Electropolished or passivated internal surfaces available for hygienic applications in pharma, food, and dairy industries.
  • Long service life with minimal maintenance requirements, backed by Kerone's comprehensive post-installation support and spare parts availability.

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Applications of Steam Coils

Kerone’s Steam Coils are extensively used across industries where precise, reliable, and energy-efficient heating is critical to process integrity and product quality. Typical applications include:
  • Chemical, petrochemical, and refinery industries
  • Pharmaceutical and medical sectors
  • Food and agro-processing
  • Rubber, plastic, paper, and textile industries
  • Laboratory and R&D institutions
  • Industrial drying, curing, heating, and thermal treatment
Kerone’s steam coils ensures high performance, operational stability, and superior energy efficiency. Each system is designed for long-term reliability and industry-specific optimization.

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Frequently Asked Questions (FAQ)

  • Kerone's steam coils are designed and tested across a broad pressure range. Standard coils handle low to medium steam pressures (up to 15 PSI saturated steam), while heavy-duty configurations are available for high-pressure applications up to 150 PSI and above, manufactured in compliance with ASME Boiler and Pressure Vessel Code and IBR (Indian Boiler Regulations) requirements.

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