Industrial Ovens & Heating Systems

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Introduction

Kerone provides advanced flameproof heaters engineered to deliver high efficiency, precision, and industrial-grade reliability. With over 50 years of expertise across thermal, infrared, RF, microwave, and mechanical engineering, Kerone develops customized systems tailored to industry-specific requirements, ensuring maximum productivity and operational stability.

Why Choose Kerone Flameproof Heaters

Kerone manufactures a full range of space heaters for industrial applications. When hazardous atmosphere is present, a certified flameproof/ explosion proof (Zone 1 or Zone 2) Air warmer is supplied. Kerone flame proof heaters are certified by CPRI and can be used in all applications where flame proof enclosure is needed.

Types and Features of Flameproof Heaters

Features of Flame Proof Heaters:

  • Swaged construction up to 1000 kW (larger ratings achieved by combining multiple enclosures).
  • Certified terminal box for safe operation in hazardous areas.
  • Available in temperature classes A, B, and C.
  • Heating elements are specially sealed to prevent moisture ingress.
  • Elements are individually replaceable on-site without replacing the entire unit.
  • Removable type elements available to facilitate replacement without draining the vessel.
  • Suitable and certified for use in high ambient temperatures.
  • Anti-condensation heaters fitted if required.
  • Elements manufactured from 80/20 nickel-chrome resistance wire with high-purity compacted magnesium oxide powder, sheathed within corrosion and erosion resistant tubes.

Sheath Materials:

  • Inconel 600 / 625
  • Incoloy 800 / 825
  • Stainless Steel 316 / 316L
  • Monel
  • Titanium
  • Stainless Steel 321

Key Features

  • High operational efficiency with uniform processing
  • Adjustable temperature, airflow, or RF/IR power settings
  • Batch and continuous configurations available
  • Low maintenance with long service life
  • Custom material flow and heating patterns
  • Safety interlocks and advanced control systems

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Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Flameproof Heaters

Kerone’s Flameproof Heaters are extensively used in hazardous area heating applications across multiple high-risk industries. Typical applications include:
    • Oil and gas facilities including refineries, offshore platforms, and petrochemical plants
    • Chemical manufacturing plants handling flammable solvents, gases, and reactive chemicals
    • Paint and coatings manufacturing facilities with flammable solvent vapor hazards
    • Pharmaceutical manufacturing areas with solvent handling and mixing operations
    • Mining and tunneling environments with combustible dust and gas explosion risks
    • Fuel storage and distribution facilities requiring safe heating of flammable liquids
Kerone’s Flameproof Heaters provide a safe, certified, and reliable heating solution for the most challenging hazardous area environments, ensuring that industrial processes can be conducted safely in the presence of potentially explosive atmospheres. The combination of rigorous ATEX/IECEx certification, robust flameproof construction, and comprehensive product range ensures that Kerone can supply the correct heater for any hazardous area heating application, from small process heaters to large-scale space and circulation heating systems. Kerone’s expertise in explosion protection and commitment to product quality make these heaters the trusted choice for safety-critical industrial installations.

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Frequently Asked Questions (FAQ)

  • ATEX certification confirms that the flameproof heater has been designed, tested, and certified by an accredited notified body to meet the requirements of the ATEX directive for use in explosive atmospheres within the European Union and beyond.
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