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Ceramic Flat Infrared Heaters

Introduction

Ceramic Flat Infrared Heaters are compact, planar heating elements that use a flat-faced ceramic emitter tile mounted on a metal housing with an integrated heating coil or wound resistance element to produce broad-spectrum infrared radiation. Kerone’s Ceramic Flat Infrared Heaters are designed for applications requiring uniform radiant heating over large, flat areas, providing consistent heat distribution across the emitter surface. The flat ceramic face provides a mechanically robust, chemically resistant emitting surface that operates reliably in demanding industrial environments, making these heaters suitable for a wide range of drying, curing, and thermal processing applications.

Why Choose Kerone Ceramic Flat Infrared Heaters

KERONE is highly dedicated towards the research, development and manufacturing of high quality and customized infrared heaters based on the application need of customer business. We manufacture the ceramic flat infrared heater which comprised of a resistance wire element embedded in the body of ceramic material, this construction increases the reliability of infrared emitter, the flat infrared heaters are widely accepted for the industrial, commercial and domestic applications.

Types and Features of Ceramic Flat Infrared Heaters

The flat construction provides the flexibility to use the heater with ease for multiple applications.

Features and Size

These heaters are available in standard sizes of 122 mm x 122 mm, 245 mm x 60 mm, and 120 mm x 60 mm with power ratings of 250W, 400W, 600W, 800W, and 1000W. Ceramic Flat Infrared Heaters are available both with and without thermocouple options.

Thermoforming and vacuum forming
Shrink packaging and fitting
Mould heating
Drying applications
Paint and powder industry

Key Features

Flat ceramic emitter face providing uniform, broad-spectrum infrared radiation across the tile surface
Mechanically robust ceramic surface resistant to thermal shock and chemical attack
Available in a range of standard tile sizes from 60×60mm to 300×300mm
Power ratings from 100W to 2500W per tile for versatile heating system design
Operating temperatures of 500-700°C at the emitter surface for effective infrared emission
Available in standard, insulated, and thermocouple-equipped versions
Modular tile design enabling easy array assembly for large-area heating applications
Multiple housing material and terminal configuration options for flexible installation

Powered by AI, ML & IoT

Future-Ready Engineering Driven by AI & IoT

Our advanced AI, ML, and IoT technologies, this solution delivers smarter automation, real-time insights, and predictive intelligence to enhance efficiency and drive future-ready growth.

Real-Time Monitoring & Control

Continuous tracking of process parameters with instant adjustments.

Predictive Maintenance

Intelligent fault detection to prevent failures before they occur.

Adaptive Process Optimization

Dynamic tuning of operations for maximum output and efficiency.

Cloud Dashboards & Analytics

Unified access to real-time insights and performance trends.

Energy & Resource Savings

Smarter utilization of energy to cut costs and reduce waste.

Secure IoT Connectivity

Encrypted data flow with seamless integration across plant systems.

Applications of Ceramic Flat Infrared Heaters

Kerone’s Ceramic Flat Infrared Heaters are extensively used in industrial heating applications requiring uniform large-area radiant heat. Typical applications include:

Industrial drying of painted, coated, and printed substrates in production lines
Pre-heating of metal and plastic components prior to forming or bonding operations
Food warming, heating, and surface browning in commercial food processing equipment
Plastics processing including pre-heating of sheets and profiles prior to thermoforming
Space heating in industrial and commercial facilities where radiant warmth is preferred
Curing of adhesives, coatings, and sealants in manufacturing and assembly processes

Kerone’s ceramic flat infrared heaters ensures high performance, operational stability, and superior energy efficiency. Each system is designed for long-term reliability and industry-specific optimization.