Improved Performance of Graphene in Heat Industry

Posted on January 16, 2021 by admin

Heat conduction or thermal conduction is the gesture of heat from one recipient to another that has a non- identical temperature, via physical contact. Heat can be conveyed in three ways: conduction, convection and radiation. Heat conduction is very frequent and can easily be established in our day to day activities – like warming a person’s hand on a hot-water bottle, and more. Heat circulates from the object with the elevated temperature to the colder one.

Thermal convey takes place at the molecular level, when heat energy is soaked up by a surface and causes microscopic clash of particles and gesture of electrons within that body. In the activity, they hit with each other and convey the energy to their “adjoining”, a process that will go on as long as heat is being added.

The process of heat conduction mainly depends on the temperature activity the temperature divergence in the middle of the bodies, the path length and the properties of the materials consists. Not all substances are good heat conductors – metals, for example, are considered good conductors as they rapidly transfer heat, but materials like wood or paper are viewed as poor conductors of heat. Materials that are poor conductors of heat are referred to as insulators.

Some of the prospective applications for graphene-enabled thermal management consist electronics, which could greatly advantage from graphene’s ability to dematerialize heat and boost electronic function. In micro- and Nano-electronics, heat is often a restricting factor for smaller and more orderly components. Therefore, graphene and similar materials with uncommon thermal conductivity may hold an extensive future for this type of applications.

Graphene’s heat conductivity can be utilized in numerous ways, together with thermal interface materials (TIM), heat spreaders, thermal greases thin layers usually in middle of a heat source like a microprocessor and a heat sink, graphene-based Nano composites, and many more.

Graphene is the attenuated material studied by man—just one atom thick—but it is also unimaginably strong about 200 times stronger than steel. It is very flexible and it is also a very good conductor of heat, but it isn’t cheap. At a price of unceremoniously $60 per square inch, graphene is currently too costly to justify the price.

It can heat to temperatures of 3000K, due to the distinct structure of the carbon material that sanctions it to conduct and assist that temperature for a significant time.

That’s almost 5000 degrees Fahrenheit, which will open doors in terms of the industrial process.

Really the only restriction to Graphene’s uses is our imagination and actual physical supply. It has often been referenced as a miracle element and insistence just keeps getting huge as we uncover new uses for this game-changing element.

The supply chain for Graphene is the only issue and any company that can produce substantial amounts will be a serious force to be considered with.

Graphene could be the basic building block of everything. It is simply that flexible, that helpful and that predominant.

It is the first true two-dimensional crystal and in its pure form is the strongest, lightest and stiffest material studied by man. It is also ductile, transparent and an extraordinary conductor of heat.

We at KERONE have a team of experts to help you with your need for Graphene heating in various products range from our wide experience. For any query write us at info@kerone.com .

Different Types of Casting Process and Uses

Posted on January 11, 2021 by admin

Casting is an assembling procedure by which a fluid material is usually poured into a mould, which includes a vacant cavity of the desired shape, and then authorize to solidify. The solidified part is also known as a casting, which is removed or shivered out of the mould to finish the process

Casting materials are generally metals or numerous cold setting materials that cure after mixing two or more elements together; examples are epoxy, concrete, plaster and clay. Casting is occasionally utilized for creating complex shapes that would be otherwise difficult or extravagant to make by other methods

Following are the basic types of casting:

Sand casting – Sand casting predominantly relies on silica-based materials, such as synthetic or obviously-bonded sand. Casting sand generally contains of finely ground, spherical grains that can be tightly packed all at once into a smooth moulding surface. The casting is designed to lessen the latent for tearing, cracking, or other flaws by authorizing a moderate degree of flexibility and shrinkage during the cooling phase of the process. The sand can also be strengthened with the mixture of clay, which helps the particles bonds more closely. Automotive products like engine blocks are produced by using sand casting.

Die casting – Die casting is a method of moulding materials into high pressure and normally includes non-ferrous metals and alloys, such as zinc, tin, copper, and aluminium. The refillable mould is coated with an emollient to help normalize the die’s temperature and to assist with elements ejection. Molten metal is then injected into the die in high pressure, which leaves continuous until the work piece solidifies. This pressurized insertion is rapid, preventing any segment of the material from hardening before being cast. After the process is finished, the component is taken out of the die and any scrap material is eliminated.

Shell mould casting – Shell moulding, also known as shell-mould casting, is a non-essential mould casting process that utilizes a resin coated sand to form the mould. As compared to sand casting, this process has far better and reliable dimensional accuracy, a higher productivity rate, and lower labor needs. It is utilized for small to medium parts that needs high precision. Shell mould casting is a metal casting process same as to sand casting, in that molten metal is poured into an expendable mould.

Permanent mould casting – Permanent mould casting is metal casting procedure that employs refillable moulds (“permanent moulds”), usually made from metal. The most used process utilizes gravity to fill the mould, however gas pressure or a vacuum are also utilized. An alternative on the particular gravity casting process, known as slush casting produces hollow castings. Mostly used casting metals ale aluminium, magnesium, and copper alloys. Other materials consists of tin, zinc, and lead alloys and iron and steel are also cast in graphite moulds Investment casting (lost wax casting).

There are four main types of permanent mould casting:

Gravity
Slush
Low-pressure
Vacuum

Lost-foam casting – The ceramic mould, widely known as the investment, is produced by three continual moves: coating, stuccoing, and hardening. The first step consists dipping the cluster into slurry of fine refractory material and then authorizing any surplus drain off, so a uniform surface is generated. This fine material is utilized first to provide a smooth surface finish and recreate fine details. In the second step, the cluster is stuccoed with a coarse ceramic particle, by dipping it into a fluidised bed, putting it in a rainfall-sander, or by applying by hand. Finally, the coating is authorized to harden. These steps are repeated until the investment is the needed thickness, which is generally 5 to 15 mm

Centrifugal casting – Centrifugal casting is utilized to produce long, cylindrical parts like cast iron pipe by relying on the g-forces improving in a spinning mould. Molten metal inaugurating into the mould is flung in position to the interior surface of the mould, producing a casting that can be free of voids. Originally invented as the de Lavaud process using water-cooled moulds, the method is applied to symmetrical parts such as soil pipe and large gun barrels and has the advantage of producing parts using a minimal number of risers. For asymmetric parts that cannot be spun around their own axes, a variant of centrifugal casting, known as pressure casting, arranges several parts around a common sprue and spins the moulds around this axis. An identical idea is registered to the casting of very large gear rings, etc. Relying on the material being cast, metal or sand moulds may be utilized.

Advantages of Castings:

On basis of size object can be manufactured
on Basis of Complexity
Weight Saving
Control over the Process
Accuracy
Fibrous Structure
Control over Grain Size
Low Cost

There are many non-identical types of casting processes that are used in production. As you can see, many of them are quite non-identical. Nevertheless, they all bring out a great result depending on what type of product you wish to produce. It’s important that you use the right casting process for your products to make sure they have the cessation and shape that you require.

Using the right casting process make sure that you produce a high-quality product that is made to last.

We at KERONE have a team of experts to help you with your need for Casting Process Machines from our wide experience.

Infrared Heating and Drying for Textiles

Posted on December 28, 2020 by admin

Many divergent heating and drying processes are needed during the manufacture and processing of textiles. High value, technical textiles must be fixed dependably and partially, coatings on fabrics and materials need to be dried as quickly as possible. The insistence on heating systems is continuously increasing and heating processes must keep pace with manufacturing processes. Infrared is a proven source of heat in textile processing, as infrared sends high heating power in extremely compact times. This helps to lessen energy consumption, to expand production speeds and to lower production costs.

Fibres and yarns are dyed, carpets are coated on their reverse side, curtains or blinds are printed – and infrared technology is perpetually there to help ensure that the required heating process is carried out quickly and beneficially. There is a broad spectrum of wavelengths, shapes and power products to choose from, the heating can be perfectly matched to product and process. That saves on time, effort and operating costs!

Heating periods should not compress the manufacturing process. Infrared heating technology helps to modernise production and improve quality. Infrared emitters ensure that car seat covers are crease-free, that interior carpets fit perfectly – and that airbags deploy expeditiously in an emergency. It pays to think infrared when we’re talking about cars.

Infrared radiation (IR), is an electromagnetic wave with longer wavelengths than the visible light, thus it is invisible to the human eye.

Infrared waves are contemplated to be in the lower-middle range of wave frequencies that is between microwaves and visible light. Infrared waves with longer frequencies generate heat such as fire, the sun and other heat producing sources. On the other hand, infrared waves with stubby frequencies do not produce high heat so, they are used in other technologies such as remote controls.

Infrared heat fetching is eccentric compared to convection and conduction since the heat transmition is considered to be a heat source which propagates large quantities of heat energy to the fibres in a short amount of time. The infrared process is an environmental technique that lessens pollution by decreasing the waste dyes and electrolytes in the effluent from reactive dyeing, because of the high fixation that occurred using the infrared heating technique side by side to other conventional dyeing techniques.

Drying is necessary to eliminate or reduce the water content of the fibres, yarns and fabrics following wet processes. Drying, in particular by water evaporation, is a high-energy-engrossing step.

Drying can be drawn on to the subsequent textile materials:

Loose fibre
Hanks
Yarn Packages
Fabric

Loose fibre drying:

The water content of the fibre is initially turned down by either centrifugal extraction or by mangling before evaporative drying.

Hanks drying:

Evaporative dryers contains a number of heated chambers with fan assisted air circulation, through which the hanks pass suspended on hangers or poles or supported on a conveyer. The hank sizes employed in carpet yarn processing require a slow passage through the dryer to ensure even final moisture content, and a residence time of up to 4 hours is not uncommon. Air temperature is maintained below 120°C to prevent yellowing.

Less commonly, hanks may be dried by employing a dehumidifying chamber. Moisture is recovered by condensation, using conventional dehumidification equipment. In comparison to evaporative dryers, yarn residence time tends to be longer, but energy utilization is lower.

Yarn packages drying:

The moisture of dyed packages is reduced at first by centrifugal extraction. Specially designed centrifuges, compatible with the design of the dyeing vessel and yarn carriers are engaged. Traditionally packages were oven dried, very long residence times being required to ensure sufficient drying of the yarn on the inside of the package. Two techniques are currently used, rapid (forced) air drying and radio frequency drying, the latter sometimes being cobined with initial vacuum extraction.

Fabric drying:

The fabric transported within two blankets through a set of drying modules. Internally each module the fabric is dried by means of a hot air flow. This apparatus is normally used for merged finishing operations on knitted and woven fabrics when, along with drying, a shrinking effect is also essential in order to give the fabric a soft hand and good dimensional firmness.

We at Kerone have 44+ years’ experience in infrared heating technology and provide individual advice and service. Kerone offers its customers the potential for proving trials in its in-house Applications Centre or on-site with experienced technical assistance.

For any query write us at info@kerone.com or visit www.kerone.com.

Dehydration of vegetables and fruits

Posted on December 17, 2020 by admin

Dehydration of fruit and vegetables is one among the oldest varieties of food preservation techniques well-known to man and consists primarily of establishments engaged in sun drying or by artificial means dehydrating fruits and vegetables. Though food preservation is that the primary reason for dehydration, dehydration of fruits and vegetables additionally lowers the price of packaging, storing, and transportation by reducing each the burden and volume of the ultimate product. Given the improvements within the quality of dehydrated foods, together with the multiplied specialize in instant and convenience foods; the potential of dehydrated fruits and vegetables is larger than ever.

Drying or dehydration is the elimination of the bulk of water contained within the fruit or vegetable and the primary stage within the production of dehydrated fruits and vegetables. Many drying ways are commercially available in the market and therefore the choice of the best methodology is set by quality needs, stuff characteristics, and economic factors. There are three types of drying processes:

Sun and solar drying – Sun drying are used mostly merely for fruit and solar drying are utilized for fruit and vegetables of foods use the power of the sun to eliminate the moisture from the product. Sun drying of fruit crops is finite to climates with hot sun and dry atmosphere, and to destined fruits, such as prunes, grapes, dates, figs, apricots, and pears. These crops are processed in substantial quantities without much technical aid by simply spreading the fruit on the ground, racks, trays, or roofs and revealing them to the sun until dry.
Atmospheric dehydration – Atmospheric forced-air driers artificially dry fruits and vegetables by transferring heated air with managed relative humidity over the food to be dried, or by transferring the food to be dried through the heated air, and are the most commonly utilized method of fruit and vegetable dehydration. Numerous devices are used to control air circulation and recirculation. Stationary or batch processes contains kiln, tower (or stack), and cabinet driers. Continuous processes are utilized commonly for vegetable dehydration and include tunnel, continuous belt, belt-trough, fluidized-bed, explosion puffing, foam-mat, spray, drum, and microwave-heated driers. Tunnel driers are the most flexible, well organized, and widely used dehydration system accessible commercially.
Sub atmospheric dehydration – Sub atmospheric or most commonly known as vacuum dehydration takes place at low air pressures and includes vacuum shelf, vacuum drum, vacuum belt, and freeze driers. The main motive of vacuum drying is to sanction the elimination of moisture at less than the boiling point below ambient conditions. Because of the overpriced installation and operating costs of vacuum driers, this process is utilized for drying raw material that may deteriorate as a result of oxidation or may be amend chemically as a result of vulnerability to air at elevated temperatures.

Package dried foods in glass jars, food-grade plastic storage containers, or plastic food-storage bags. Do confirm that the package has an airtight seal. It is a better and safe idea to package dried foods in small amounts, because after the seal is broked, the food can soak up moisture from the air and quality deteriorates.

We at KERONE have a team of experts to help you with your need for Dehydrating machines for fruits and vegetables from our wide experience.

Understanding Powder Coating Processing Steps and Components

Posted on December 11, 2020 by admin

Powder coating could be a dry coating method used as a metal and totally on industrial Equipment’s. Powder coating is applied as dry powder through an electricity method, and then cured with heat. Its standard for providing high-quality finishes in terms of each practicality and overall look. The powder coating finishes aren’t solely durable however versatile moreover. It will be used on completely different surfaces, together with metal, concrete, steel, and plastic. It’s appropriate for each indoors and outdoors applications, and it’s one in all the foremost cost-efficient end choices.

Weighing, premixing and size reduction of raw materials

Raw materials usually include organic compound, natural process agents, pigments, extenders and additives like flow and degassing aids.

Each part is then weighed with the mandatory degree of accuracy. All pre-weighed parts are placed in a very intermixture instrumentality consistent with the formulation. The instrumentality is then connected to the blending drive and therefore the raw materials square measure totally mixed by the specially designed premixer cutting blades for a pre-set amount of your time. The raw materials can even be reduced in size to boost the soften intermixture later within the method.

Extrusion of the premix

The mix is fed into the dosing system of the extruder. The extruder barrel is maintained at a constant temperature. The barrel temperature is maintained so that the resin is only just liquefied and its contents are combined using the screw in the barrel. The state of high shear and intimate mixing are maintained within the extruder by precise adjustments. The molten mass manufactured in the extruder barrel is compelled to cool down via a cooling-transporting device. The solidified material is then broken up and reduced in size through a crusher into workable chips.

Micronizing of the chip into the final powder

The chips are base to the wanted particle size in a grinding mill. The chips are fed onto an enclosed grinding wheel with stainless steel pins, which breaks the chips down producing a powder. The powder is transferred through a classifier into a cyclone collection system via a regulated air flow.

In order to reach the optimal particle size distribution (psd) further treatment may be needed which contains of cycloning, classifying, filtering or sieving.

Post mixing, packaging and storage

In order to encounter the customer specification or special conditions of use additives may have to be combined through the final product. Powder packaging is provided in: carton boxes, bags, metal/plastic containers.

The powder can be securely stored if kept in its unopened packaging in a dry, cool place. Elevated temperatures and extended storage periods will outcome in absorption of moisture. Storage state can vary for some powders so the product data sheet should be referred to at all times.

There are two types of powder coating

Thermoplastics
Thermosets

Thermoplastics: Thermoplastic powder coating finishes become liquid and extremely soft once heated. This eliminates chemical bonding. This method makes the powder coating each reversible and reusable.

Thermosets: Thermoset powder is a bit different in the fact that it forms chemical bonds once cured, making it impossible to recycle it. It is suitable for high heat areas because the bonds prevent it from melting away. This type is much cheaper compared to thermoplastic.

Thermoplastic coatings tend to be thicker and hence more durable compared to thermoset coatings. For this reason, they can be used for a plethora of things from metal, auto parts, and even refrigerators.

Powder coating could be a multi-step surface finishing method appropriate for metal and non-metal substrates. The strategy includes a preparation, application, and natural action stage, and, at a minimum, utilizes a twig gun, spray booth, and natural action kitchen appliance. For the coating method to run swimmingly and at optimum capability, makers and finishing service suppliers ought to take into account many factors, like the substrate material being coated and its properties, further because the style of powder coating material used.

In distinction to the liquid coating method, that utilizes a liquid coating suspension, powder coating may be a dry finishing method that employs fine-grained coating material. throughout the powder coating method, the powder is applied to a substrate’s pre-treated surface, melted, so dried and hardened into a protective/decorative coating.

There are three types of this process:

Surface Preparation
Coating Application
Heat Curing

Preparation Stage: Before the application of any powder coating material, the surface of the substrate must be cleaned and treated to ensure that the part is free of dust, dirt, and debris. If a surface is not sufficiently prepared, any remaining residues and deposits could affect the adhesion of the powder and the quality of the final finish. Oil, grease, solvent, and residue is far away from a part’s surface with weak alkali and neutral detergents in dip tanks or with wash stations. Parts that have surface debris—e.g., rust, scaling, existing paint or end, etc.—will usually need the employment of a blast space. Some powder coating applications also utilize a dry-off oven

Application Stage: As mentioned within the next section, there are 2 styles of powder coating materials that may be applied. The kind of coating material being employed in a very coating application, in part, determines the applying methodology. There are 2 main ways of powder coating used by makers and finishing service providers

Electrostatic deposition (ESD).
Fluidized bed powder coating.

Curing Stage: The particularities and characteristics of the powder coating process’s curing stage are mainly determined by the method in which the powder coating is applied, as well as the type of powder coating material employed.

The powder coating process provides many advantages over conventional liquid coating methods, together with increased durability, capabilities for further specialized finishes, less environmental impact, faster turnaround time, and lessens the material costs. The powder coating method additionally permits for overspray material to be collected and recycled rather than wasted, that decreases the number of stuff requiring disposal, will increase the coating material utilization rate, and lowers the value of materials over time.

Powder coating finishes are a number of the simplest once it involves metal fabrication. If you’ve gotn’t used it before them you have been missing out on one thing really unbelievable. If you’d prefer to see the magnificence of powder coating metal, kindly get connected with Kerone.

We at KERONE have a team of experts to help you with your need for Powder Coating Equipment’s from our wide experience. For any query write us at info@kerone.com or visit www.kerone.com.

Heat Treatment Solutions for the Automotive Industry

Posted on December 4, 2020 by admin

The vehicles that we utilize to travel to work, home, and beyond are built almost entirely of components processed using an application requiring heat. Not all of the applications need a melting forge or heat treating forge. Some need an industrial oven at a lower temperature. Contemporary industrial operations face relentless environmental and economic pressures: systematic use and management of resources and energy, emissions reduction, process reliability. These challenges can only be raised by constantly improving methods and process technology.

In the automotive field, for example, improved heat treatment processes increase the strength and toughness properties of metallic structural components, and contemporary surface engineering technologies reduce the effects of abrasion and attrition.

Heat treatment is a managed process used to alter the microstructure of materials such as metals and alloys to pass on properties which benefit the working life of a component, for example increased surface hardness, temperature resistance, ductility and strength. There are numerous group of heat treatment processes major ones being annealing, normalizing, tempering and hardening.

Annealing is fundamentally a stress relieving process in which material is heated at a temperature above its upper critical temperature and is cooled in furnace itself.

Normalizing is a grain purifying process in which material is heated just like annealing but is cooled in still air.

Hardening is the process of heating the metal well above the upper critical temperature and then relieving it in medium like oil and water. Tempering comprises reheating of previously hardened material to increase its toughness by heating it below the lower critical temperature of the material and then cooling it in air.

The property of the substance is the function of its grain structure and therefore refined grain structure imparts better strength and reliability after undergoing heat treatment.

Parts heat treated include automotive body parts including lightweight aluminium body parts and high-strength steel structural parts. The vast number of engine and transmission parts is also heat treated not to mention many automotive stampings and fasteners. The heat treatment of gears and transmission parts is a huge part of the automotive market. Automotive glass is also “heat treated.” Processes vary widely and include

Annealing
Stress relieving
Hardening
Surface hardening
Through hardening
Carburizing
Cartonitriding
Ferritic nitrocarburizing (FNC)
Nitriding
Solution heat treating of aluminium
Controlled atmosphere brazing of automotive heat exchangers

We at KERONE have a team of experts to help you with your need for Heating Treatment from our wide experience. For any query write us at info@kerone.com or visit www.kerone.com.

Electrophoresis Gel Drying Systems and Components

Posted on November 26, 2020 by admin

Positive or negative electrical charges are frequently related to biomolecules. Once placed in an electrical field, charged biomolecules move towards the conductor of opposite charge thanks to the development of static attraction. Natural action is that the separation of charged molecules in associate degree applied force field. The relative quality of individual molecules depends on many factors. The foremost vital of that area unit web charge, charge/mass quantitative relation, molecular form and therefore the temperature, body and body of the matrix through that the molecule migrates. Complicated mixtures will be separated to terribly high resolution by this method.

Hydrated gel networks have several fascinating properties for electrophoresis. They permit a good style of automatically stable experimental formats like horizontal/vertical electrophoresis in block gels or electrophoresis in tubes or capillaries. The mechanical stability conjointly facilitates post action manipulation creating more experimentation attainable like blotting, electro-elution or MS identification /finger printing of intact proteins or of proteins digestible in gel slices. Since gels employed in organic chemistry area unit with chemicals rather unreactive, they move minimally with biomolecules throughout electrophoresis permitting separation supported physical instead of chemical variations between sample parts.

There are two types of electrophoresis:

Vertical Electrophoresis
Horizontal Electrophoresis

There are two types of gels in electrophoresis:

Agarose Gel Electrophoresis: Agarose gels are simply designed flatbed chambers under a buffer layer to prevent drying due to electro endosmosis. The temperature is only controlled by the applied running conditions. The nucleic acids are separated under native conditions.

Polyacrylamide Gel Electrophoresis: For electrophoresis in vertical systems, the complete gel cassettes are placed into the buffer tanks; the gels are in direct contact with the electrode buffers. Gels for flatbed systems are polymerized on a film support and removed from the cassette before use.

The components used in the electrophoresis are mentioned below

Power Supplies
Spot Picker
Blotting
Gel Documentation and Analysis
Centrifuges
Heating and Cooling Thermo shakers
3D Shaker
Aspiration Systems

We at KERONE have a team of experts to help you with your need for Electrophoresis gel systems and equipment from our wide experience. For any query write us at info@kerone.com or visit www.kerone.com.

Importance of Thermal Processing in Food Industry

Posted on November 9, 2020 by admin

Thermal processing is defined as the aggregate of temperature and time required to remove a specific number of microorganisms from a food product.

The three general equipment classifications for thermal processing equipment are:

Batch
Semi-continuous
Continuous

Classification used depends upon the scope of production and the nature of the business. While the science behind heat treatment remains mostly the same, definite advantages can be achieved from selective oven and furnace types. As an example it is possible to follow through the annealing process in air furnaces, vacuum furnaces, and gas purged retort furnaces, amongst others. Correspondingly the surface chemistry process of carburizing can be carried out in a range of equipment types including batch and continuous atmosphere controlled furnaces, pusher furnaces, or vacuum furnaces. The range of furnace types is exceedingly different.

The term “Thermal” refers to processes intricating heat. Heating is a successful way of conserving. The basic motive for the thermal processing of food is, to reduce or eliminate microbial activity, reduce or eliminate enzyme activity, and to bring out physical or chemical changes, to make the food meet an evident quality excellence.

There are three main temperature categories employed in thermal processing.

Blanching
Pasteurization
Sterilization

There are two more categories gentle Processes and More nasty Processes. Mild Processes contains Blanching and Pasteurization, and more nasty Processes accommodate canning, baking, roasting, frying and etc.

Blanching: The primary purpose of blanching is to demolish enzyme activity in fruit and vegetables. It is not planned as a sole method of conservation. But as a pre-treatment prior to freezing, drying and canning. Blanching is carried out at up to 100o using hot water. Blanching carries out steam.

Pasteurization: Pasteurization is an adequately gentle heat treatment.in which food is heated to less than 100o.It is extensively used all over the food industry. It can be used to demolish adequately heat sensitive. It can be used to demolish adequate heat sensitive micro-organism. It is used to increase shelf life.

The two group of micro-organism that get through pasteurization temperatures used in milk are THERMODURIC and THERMOPHILLIC. Thermoduric organisms can get through adequately high temperatures but it’s not mandatory that at these temperatures organism will grow e.g. streptococcus and Lactobacillus. Thermophillic organisms get through high temperatures but they require high temperature for their growth.

Sterilization: Sterilization is a controlled heating process used to completely remove all living micro-organisms, including thermo resistant spores in milk or other food. It can be accomplished by, moist heat, Dry heat, filtration, irradiation, or by chemical methods. Sterilization used to eliminate all the bacteria and all the bacterial spores.

The most important characteristics of the equipment in a continuous-flow thermal process are to make sure that the foodstuff acquires both a minimum enumerated process temperature and also maintains that temperature for a specified time.

The equipment itself must also be of a standard of construction that allows it to be presterilized, that is, heat treated to a time-temperature combination greater than the foodstuff is to receive just before operation with the foodstuff, to stop recontamination of the product in the course of cooling and storage before aseptic packaging. All continuous-flow thermal processes to make sure that the minimum holding time is accomplished by designing the holding tube to be of the correct length for the designed volume throughput of foodstuff and then controlling the flow rate through the process to ensure that at no time does it out strip the designed value.

The minimum temperature is make sure by a temperature sensor at the end of the holding tube, which can handle a flow diversion valve and alarm, recycling under processed product back to the feed tank.

We at KERONE have a team of experts to help you with your need for Thermal Processing Equipment from our wide experience. For any query write us at info@kerone.com or visit www.kerone.com

Electromagnetic Energy in Food Processing

Posted on October 22, 2020 by admin

The use of electromagnetic energy in food processing is considered with respect to food safety, nutritional quality, and organoleptic quality. The results of nonionizing radiation sources such as microwave and radio-frequency energy and ionizing radiate on sources.

Nonionizing microwave energy sources are more and more used in home and industrial food processing and are well-accepted by the end users. But, even though new-fangled Food and Drug Administration approval of low and intermediate ionizing radiation dose levels for grains and further plants products.

Microwave and radio frequency energy are allotments of the electromagnetic spectrum that can redeem heat to foods selectively and systematically. Explicitly, microwaves interrelate with water in foods to heat preponderant those allotments that are wet.

End users are usual with microwave ovens as household appliances used to warm and cook foods, defrost frozen foods, and pop popcorn. On an industrial scale, microwaves have been used to temper frozen ingredients and have been considered for drying applications, without great success.

The use of electromagnetic energy, especially microwave and radio frequency energy, for industrial processing of food is given renewed attention. Electromagnetic energy exhibits unique properties, like fast and differential heating, which can be of advantage, e.g. for improverneut of process efficiency and product quality.

Application of Electromagnetic Energy :

Microwave Ovens
Radio Frequency
Sterilization

We at KERONE have a team of experts to help you with your need for Electromagnetic Energy equipment from our wide experience. For any query write us at info@kerone.com or visit www.kerone.com.

Understanding Rotary Oven and Its Applications

Posted on August 26, 2020 by admin

Ovens have been an integral part of industrial processing, each type of oven has its USP and provides the best result based on process, time, application, and material. Every verity of own has something different to offer but you cannot install all hence oven selection is key, you can visit our website www.kerone.com to get the best possible solution for your need. Here in this post, we are trying to discuss what is rotary dryers and where it finds application.

Wikipedia defines a rotary dryer as “The rotary dryer is a type of industrial dryer employed to reduce or minimize the liquid moisture content of the material it is handling by bringing it into direct contact with a heated gas.” However, the entire rotary dryer cannot be fit to this segment, because the type, constructional deviations, heating mechanism, control system, and firing type brings in the entire difference between two rotary dryers.

Rotary dryers are commonly constructed with a rotating cylindrical tube; industrial electric rotary ovens circulate material in circular motions within the heating chamber. As the procedure gets up to speed, the hearth can be rotated consistently, physically, and with the assistance of a pointer. The mechanical rotary ovens can be worked with single or various heat zones and the procedure including stacking and emptying happens in a solitary area.

The feed materials are gone through the pivoting chamber alongside a stream of hot gas with the assistance of rotary course dryers. The feed is raised by interior lifters or flights and afterward is dropped in a curtain from where it descends falling from the top, along the length of the dryer. The painstakingly structured trips for this situation are significant in forestalling asymmetric curtains. The materials inside move to start with one side of the dryer then onto the next because of the edge of the tendency of the drum and the rotational development of the equivalent. Some modern rotary ovens accompany twofold and triple pass units with each drum settled inside the past drum.

It is basic for the rotary oven makers to extensively assess the necessities during the creation procedure, which incorporate viewpoints like creation objectives, part mass, height, part setup and development, office area, and temperature profile.

Rotary dryer applications:

Fiber
Food
Powder Coating
Epoxy Curing
Composites Curing
Materials
Printed Circuits
Paint and Coatings
Piece of clothing synthetic curing
Stain preparing
Polymer Sheets
Carbon composites
Fired center heating
Curing of GRP and different composites
Polymer curing
Polyurethane froth curing
Aviation
PTFE, elastic, silicone, nylon curing
Polymerization
Car battery plates
Fireworks and Explosives
Form Dying
Solid curing, and some more

At KERONE, we manufacture both the type of heaters and help clients to choose the best heater/dryer based on the process need, in case of any information and query please contact us at info@kerone.com.