Heating System with inbuilt Intelligence

Posted on February 27, 2020 by admin

Thermal treatment is vital processing step in any kind of product processing systems across various industries such as Pharma, Food, Chemical, Fertilizers, Coating, Paint, Ceramic, Electronics and many more. Application of heating system such as heating, drying, sterilization, coating, pasteurization, blanching, mixing and many more; all requires very preciously controlled heating for quality production. But as we all know, every material put under processing may or may not have the same level of moisture or may not require same temperature for processing though being the same type if material also manually adjusting the heating temperature or heating time is also not feasible; Practically!

We as Kerone, have always advocated that the new age thermal treatment systems must be capable of making efficient decision to offer best possible correction based of the input material type its contents and behavior while under processing. This shift is paradigm in industrial thermal treatment from brainless to brained industrial desired. This might have been not possible few decades back however due to advancement of AI, ML and IoT technologies it is achievable to large extend.

Advanced AI and ML can make machines more intelligence with by building the capabilities such as:

Computer Vision:

Precisely trained deep learning model that can detect the minute deflection in the product quality which is even the most experienced workmen cannot find. Cameras are very sensitive compared to human eyes and they can be installed within the machine to detect the flaw within the product under process and take corrective actions. This will be possible by combining the AI and ML together detect early and correct properly.

Digital Twins:

Digital Twins is concept that leverages the power of all three AI, ML and IoT together and help you to be with the machine every time even you are away. Digital twins are exclusively useful when working with equipment from a remote distance. Sensors implanted inside machine gathers data about real-time status, working condition or position and this data can be access via internet and cloud from processing and providing information on your figure tip.

Speech and Text Recognition:

It gets hard to modify the temperature, wind current, speed and so on to the exact an incentive for the ideal yield quality when did physically. With the capacity to identify discourse and content you can converse with new age machines and impart what is required. Some time you don’t have a clue what parameter will bring about best quality handled item, anyway with the AI and ML simply address machine or feed the necessities, it will change over that contribution to the parameters that will be required for best outcome and modify all the hardware to work and accomplish the shared objective.

Predictive maintenance:

Preventive maintenance is not old school thing in contradicted to that we have predictive maintenance. As the machine continuously reports for minute by minute performance is recoded and AI and ML models detects the potential fault and inefficient performances in advance. The AI and ML powered predictive maintenance saves businesses valuable time and resources, including labor costs, while guaranteeing optimal manufacturing performance.

Advantages of system with power to help in making decision:

Less Wastage of material.
Less and efficient utilization of energy.
Fast and precise heating system.
Save energy in some case up to 50%.
Easy integration with modernized production lines.
Understand, monitor, predict and control process variability.
Augment equipment and process diagnostics capabilities.
Quicker Response time and less operations cost for machine with inbuilt intelligence.
Real-time remote monitoring of performance.
Multi-site monitoring improving the operational efficiency and reducing the site downtime.
Full manufacturing traceability.
Predictive Maintenance and quality management.

Type of Heat Transfer Mechanisms

Posted on February 15, 2020 by admin

Heat transfer mechanisms plays vital role in functioning of any heater or making decision about best suitable heating system for your application. Majorly heat transferring is classified in 3 categories:

Convection
Conduction
Radiation

Convection:
Convection is categorized as transfer of heat by moving masses of matter, as by retreats and movements of gasses or fluids, transported on by differences in width and the activity of gravity. At the point when a difference in width happens, the mass of the precise unit volume changes carrying about a change in weight. At the point when air is heated, its thickness changes in that its form gets to be less every unit volume. When air cooperates with a hot surface, it heats and becomes lighter. Because of the change in mass, the heated, lighter air climbs up.

Very simple form of heat transfer by convection is the old potbellied stove, or in more advanced times, the finned tube utilized as a part of private high temp water heating frameworks. Cooler air, when it interacts with the finned tube, heats and gets to be lighter in weight. It then travels upwards and as it does, makes a void into which more cool air moves. This procedure creates a round air design over the finned tube heating all the air in the surrounding. Current gas-let go convection heating gear does not depend singularly on gravity however utilizes an air moving components as a part of entire system the type of a fan or blower to course the air, rushing warm-up of the space.

Conduction:

The transfer of heat by the means of conductor. Right when two things are in contact with each other, and aside from whatever other sensation, the two articles should be a similar temperature. If they are not, the heat from the most sweltering streams to the dissent that is the coolest, until the two articles accomplish a similar temperature. From this we may state that heat streams down incline (Heat constantly streams around the coolest articles). While conduction isn’t commonly used as a piece of the heating industry, it shows up in the machines that are used to supply heat. For example, conduction all the time is used to give heat to detecting devices inside the machine that give such things as high heat limiting of the mechanical assembly temperature.

A decent case of conduction is in cooking utensils, where heat is connected to one side of the utensil and the surface then conducts this heat to the sustenance inside for fitting arrangement. An increasingly passionate outline of conduction is found when one contacts a hot surface with the revealed finger. The transfer of heat through conduction is incredibly particular to the individual owning the finger.

Radiation:

The transmission of heat through beams discharging from a hot surface. The best illustration of radiation is the sun. The great temperatures of the sun transmit beams which go through space and are ingested by Earth. The world’s closeness to the sun brings about amazing warmth at the equator on the grounds that the beams are by and large at a right edge to this territory. Since the earth is circular fit as a fiddle, the beams from the sun have a tendency to avoid off the world’s surface as they approach the north and south posts. Thusly, with less heat retention, colder atmospheres result.

In the gas heating industry, radiation has been being utilized for an any more extended time than convection. Radiation heaters were used for spot heating as a piece of living plans and business structures. Heat was provided by a gas fire and was reflected from cleaned surfaces proposed to show the heat shafts all through the space. These cleaned surfaces were before long displaced by mud ruins with significantly capricious surfaces which, when heated, did a progressively capable work of appropriating the heat bars, through radiation.

IR and MW heating Systems increases productivity of flameproof and water-repellent fabric

Posted on August 27, 2019 by admin

A textile is a flexible material, consisting of a network of natural or artificial fibres made by spinning raw fibres from plants, animals and other minerals. Textile more commonly is known as ‘Fabric’ or ‘Cloth’ in textile assembly trades, though there are subtle differences in these terms in specialized usage. The creation of textiles involves several processes than one might think. The production of fibres are spun into yarns, and then used to create fabrics into many other sub-processes. Textiles vary from, cotton, flax, jute, wool, silk, ramie, leather or synthetic materials like nylon, polyester, rayon etc.

In India, traditionally, after agriculture textile production is the only industry that has generated huge employment for both skilled and unskilled labour. India is the second largest producer of fibre in the world and the major fibre produced is cotton which is about 60% of the whole textile production.

Heat is an integral part of many textile processes. There are process heating systems used in textile production process supplying direct and indirect heat by means of numerous machinery produced by KERONE Engineering Solutions Ltd. Microwave and Infrared heaters find extensive use in the textile industry. These heaters find application in the following various processes:

Coating
Embossing
Lamination
heat setting
moisture evaporation
print drying

IR and MW are very effective mediums for these applications with a different level of precision and other advantages including cost saving, less energy consumption, increases line speed etc. Efficient use of these heating systems has increased the productivity of flameproof and water-repellent fabrics.

KERONE has always been the decision of various clients for its broad ‘hands-on’ involvement of use of microwave and infrared in the processes of textile industry. Demystifying the numerous process of textile production and, we extend different machinery facilities and help to our regarded customers according to their particular procedure requisite. Diminishing natural effects is likewise a critical viewpoint for any preparing industry, and thus the entirety of our hardware and arrangement improvement is centered on limiting utilities consumption and better water and vitality stewardship, decreasing the product losses and wastages produced by the procedure.

Why choose us?

Since the last 42 years, accuracy, efficiency, machine quality and output quality are not just words but KERONE’s lifetime commitment towards our profession since its inception, creating a base of more than 1000 loyal customers. Our systems are used to meet the varying demands of numerous industrial applications – all with a level of precision that manufacturers seek. Fulfilling demands as per client’s specification has been our USP and we strive to carry the same forward. We also provide detailed assistance for installation without much hassle of complex functioning of the machinery. We always strive to achieve more than client satisfaction with our timely delivery, quality and efficiency towards all equipment manufactured by us.

Understanding the Selective or Differential Heat Treatment

Posted on August 3, 2016 by admin

To have harden the metal and provide it the degree of the toughness and strength, the heat treatment if the metal is required, the heat treatment helps the metal to achieve the desired level strength by changing the micro-structure of the metal. Heating the metal to desired temperature and then cooling same a different rate of cooling help in material to release it pressure and help in achieving the desires softness and toughness.
Making of strong blades such as sword, knife and many industrial cutting blades require different amount of toughness (martensite) and softness. The martensite is achieved by heating the metal to certain temperature and then cooling by the means of immersing the hot metal in oil or water, this rapid change of the heat changes does not allow the carbon atoms to diffuse out of the crystal structure in large enough quantities. When the same material is heated to the desired temperature and then allowed to cool in open air, this cooling rate helps the material desired strength and flexibility.
Hence for making the swords, blades and knifes the differential heat treatment technique is used, because such blades require the desired toughness (Harden) with the strengths to handle the pressure while in application. The differential or selective heat treatment can be achieved by two ways; first by applying the same amount of heat the entire metal and later cooling down the desired areas at different rate. Second applying the different amount of heat at different part of the metal and the allow cooling accordingly. Differential heat treatment can also be achieved by the quenching the complete metal and the tempering only selected area.
We at KERONE has experience of years in helping the industries with their heating needs, we have wide experience in metal heat treatment. For any query write us at info@kerone.com .

Heating and Drying Ovens

Posted on August 14, 2014 by admin

With thorough manufacturing procedures and using grade-A material, Kerone design & develop an excellent range of domestic heaters. Also, these are especially designed to provide maximum output in the form of heat energy and to ensure complete safety. As a result our domestic heaters can meet the requirements of various Heat Treatments. Known for their effective functioning these heaters are widely applicable in home applications, electrical and process industry.
Kerone also offer our clients a quality range of heating ovens which can be used in both domestic and industrial applications. Keeping safety and reliability features in mind we develop the finest solutions for various uses like baking, drying and sterilization. Also our heating ovens show some prominent features such as PID control, user friendly operations and forced circulation air.
Common Features:

Microcomputer digital control
High temperature endurance
Fast rise of temperature
Even distribution
Excellent overheating protection